Efficient Motor Gearbox with Precision Helical Gearbox Technology

• Customization: Available
• Application: Motor
• Function: Change Drive Torque, Speed Changing, Speed Reduction
• Model NO.: K37
• Layout: Coaxial
• Hardness: Hardened Tooth Surface
• Installation: Horizontal Type
• Step: Three-Step
• Type: Cylindrical Gear Box
• Transport Package: Standard Export Wood Packing
• Specification: 50*30*30cm
• Trademark: Xinkai
• Origin: China
• HS Code: 84834020
• Production Capacity: 5000 PCS/Year
• Package Size: 50.00cm * 80.00cm * 50.00cm
• Package Gross Weight: 30.000kg

Product Description

 

 

Product Description

Dive into the advanced engineering of the K series reducer, an epitome of the "right-angle axis helical gear-bevel gear reducer". Its hallmark feature is the innovative design where the motor's input shaft and the reducer's output shaft intersect beautifully at a 90-degree angle, offering unparalleled precision in movement.

Key Features and Advantages

1. Ingenious right-angle output, revolutionizing power direction: The K series' most defining advantage is its ability to redirect the motor's power by 90 degrees. This feature not only streamlines the equipment's structural layout but also maximizes the efficiency of space utilization.

2. Robust architecture with remarkable bearing capacity: Utilizing the superior spiral bevel gears for primary transmission, this gear design fortifies the reducer's structure, enabling it to endure substantial radial and impact loads with exceptional resilience.

3. Versatile output configurations: The output end is crafted for flexibility, often available as a solid or hollow shaft (with options like a locking disk or shrink disk). This design facilitates effortless direct connections with machinery such as sprockets and pulleys, optimizing "shaft-mounted" installations.

4. Enhanced transmission efficiency: Despite the slightly lower efficiency of bevel gears compared to the pure helical gears (R series) of the same caliber, the K series maintains impressive efficiency levels, typically over 94%, ensuring superior operational performance.

Main Application Scenarios

The right-angle precision and solid construction of the K series reducer make it an indispensable choice across various demanding scenarios:

1. Material transportation and automated logistics fields
Belt conveyor (driven roller): The reducer's hollow output shaft seamlessly mounts onto the conveyor's drive roller, providing a compact, easily installable solution without the need for additional couplings or transmission components like chains.
Plate chain conveyor/chain plate line: Here too, the driving sprocket of the conveyor can be effortlessly powered directly.
Scraper conveyor: A staple in industries like agriculture and food processing.
Elevator: Ideal for lifting materials vertically or on an incline, enhancing operational efficiency.

2. Agricultural machinery field
Harvester: Powers essential mechanisms for cutting, conveying, and more.
Tractor supporting equipment: Equipment like rotary tillers and seeders benefit from directional power change and endurance against field operation impacts.

3. Engineering machinery and construction equipment
Concrete mixer: Drives the mixing tank for consistent performance.
Road construction machinery: Serves as auxiliary drive in road rollers and pavers, ensuring smooth operations.
Mining machinery: Designed to withstand harsh environments, providing a robust and durable drive solution.

4. General industrial equipment
Mixing equipment: Optimal for configurations where the motor is vertical and the mixing shaft is horizontal, or vice versa.
Winches: Requires compact right-angle drives to efficiently wind wire ropes.
Rubber and plastic machinery: Integral as an auxiliary drive in extruders, calenders, and other equipment, enhancing productivity.

The gear shaft is crafted from high-strength bearing steel, and undergoes precision quenching to enhance durability and performance. and precision machining, culminating in a flawless design that features a strong load-bearing capacity, empowering robust and reliable performance, ensuring a seamless and efficient operation smooth transmission, guaranteeing effortless power flow.
Precision gears are expertly crafted from premium 20CrMnTi low-carbon alloy steel, meticulously engineered to undergo vacuum carburizing, a transformative heat treatment, ensuring a stable quality with exceptionally low noise levels.

Outer Housing Process
1. Mechanical modeling with precision metal molds, setting a solid foundation
2. Casting on the production line, ensuring uniformity and precision
3. Artificial aging treatment to enhance intrinsic material properties
4. Shot peening, enhancing the surface finish and durability
5. Advanced machining operations conducted in our cutting-edge processing center,
6. Rigorous inspection utilizing the latest in coordinate measuring machine technology

Gear Process
1. High-quality forging, the cornerstone of creating robust and durable gears
2. Precision normalizing, guaranteeing unparalleled material consistency
3. Rough turning, skillfully setting the stage for detailed precision work
4. Finish turning with unmatched smoothness and accuracy
5. Expert gear hobbing, creating perfectly shaped and aligned gear teeth
6. Chamfering gear edges, enhancing safety and prolonging durability
7. Carburizing and quenching process, elevating hardness levels to (HRC58-62)
8. Shot peening, fortifying surface resilience through advanced treatment
9. Precision grinding of end faces and internal bores for perfect integration
10. Gear grinding, where meticulous alignment and perfection of gear teeth are achieved
11. Precision inspection for tooth profile, alignment, and pitch, achieving Grade 6 excellence
12. Wire cutting of keyways, executed with unparalleled precision
13. Magnetic particle testing, ensuring material integrity through detailed examination
14. Ultrasonic cleaning and rust prevention, securing equipment longevity and performance

Bearing Process
1. Forging, establishing a robust foundation for outstanding bearing performance
2. Normalizing, delivering consistent and dependable material properties
3. Rough turning and center hole drilling, crafting the bearing with precision
4. Finish turning to refine and perfect the shape
5. Gear hobbing, mastering the art of precise gear interactions
6. Keyway milling, ensuring flawless fit and functionality
7. Carburizing and quenching, achieving superior hardness (HRC58-62)
8. Shot peening, expertly enhancing surface durability and strength
9. Center hole correction, ensuring impeccable alignment and balance
10. External grinding, crafting a surface finish of unparalleled smoothness
11. Gear grinding for ultimate precision and performance reliability
12. Thorough inspection of tooth profiles, alignment, and pitch, meeting Grade 6 standards
13. Magnetic particle testing, rigorously maintaining structural integrity
14. Ultrasonic cleaning and rust prevention, preserving optimal condition and durability

 

Product Parameters

Input power rating and permissible torque
Size	37	47	57	67	77	87	97	107	127	157
Structure	F FA FF FAF FAZ
Input power	0.1.8-3.0	0.18-3.0	0.18-5.5	0.18-5.5	0.37-11	0.75-22	1.1-30	2.2-45	7.5-90	11-200
Ratio	3.81-128.51	5.06-189.39	5.18-199.70	4.21-228.99	4.30-281.71	4.12-270.76	4.68-280.76	6.20-254.40	4.63-172.17	11.92-267.43
Permissible Torque	200	400	600	820	1500	3000	4300	7840	12000	18000
Gear unit weight
Size	37	47	57	67	77	87	97	107	127	157
Weight	13	17	34	55	90	150	260	402	700	950

The K Series reducer, crafted by Shanxi Pingyao Reducer Co., Ltd., stands as a paragon in addressing the complex challenges of power steering within confined spaces. This sophisticated equipment excels in scenarios where power redirection is paramount and where the imposition of substantial loads directly onto the output side is indispensable. It is the quintessential solution for driving rollers within diverse conveyor systems, so much so that it has ascended to the status of an industry default standard. Our Efficient Motor Gearbox with Precision Helical Gearbox Technology is tailored to enhance performance and reliability in demanding environments.


 

Company Profile

 

Since its inception in 1958, Shanxi Pingyao Reducer Co., Ltd., affectionately recognized as Shanxi Pingyao Reducer Factory, has been a trailblazer in the industrial sector. From our very beginnings, we have been committed to excellence, becoming a beacon of innovation and quality. With an illustrious history in research, development, manufacturing, and sales, we proudly stand as the masters of crafting a diverse array of reducers and electric rollers. Our unwavering dedication to superior quality and groundbreaking innovation is underscored by our distinguished certifications, including ISO 9001, which reflects our commitment to unmatched quality management. We also hold ISO 14001, showcasing our proactive approach to environmental stewardship, and OHSAS 18001, ensuring our unwavering adherence to occupational health and safety excellence. Our product line proudly bears the prestigious certifications from the American Association and the National Mining Products Coal Mine Safety Mark, exemplifying our steadfast commitment to unparalleled safety and reliability. As a renowned force in China's industrial domain and a trailblazer of innovation within Shanxi Province, our 'Xinkai' trademark has earned the accolade of China Famous Trademark. This serves as a glowing testament to our relentless pursuit of excellence and our indomitable pioneering spirit.

Certifications

Our Advantages

At the prestigious Shanxi Pingyao Reducer Co., Ltd., we are dedicated to achieving the zenith of quality control, pioneering product innovation, and exceptional after-sales service, solidifying our unique presence in the industry. Our unwavering commitment to scientific research fuels the ongoing enhancement of our capabilities and resources. We are adept at producing a vast spectrum of high-performance products, encompassing the cutting-edge double arc herringbone gear reducer, the robust ZDY, ZLY, ZSY hard tooth surface cylindrical gear reducers, the precisely engineered DBY, DCY conical cylindrical gear reducers, the revolutionary cycloidal pin wheel reducers, the versatile NGW planetary gear reducers, and the formidable JS mining high-power reducer. Our extensive product catalog features over 20 series with an astounding 3,000+ specifications, masterfully designed to fulfill the diverse needs of multiple industries, especially the particular requirements for electric rollers.

Our all-encompassing range of reducers is expertly designed to serve a wide variety of industries, including petroleum, metallurgy, chemistry, building materials, lifting, transportation, shipping, and mining. Endorsed by leading enterprises, Shanxi Pingyao stands as a beacon of reliability and excellence. Our impact extends beyond domestic borders, reinforced by a strong international presence as we successfully export to Europe, America, Southeast Asia, and other worldwide markets, cultivating a devoted global clientele of satisfied customers.

Guided by our profound business philosophy of harnessing collective wisdom to achieve ultimate customer satisfaction, Shanxi Pingyao Reducer Co., Ltd. is unwaveringly committed to crafting China's most distinguished products and establishing a globally recognized brand. Our core values-respect, tolerance, integrity, and rigor-are deeply embedded in the Xinkai corporate culture, driving our relentless pursuit of excellence and innovation across all our endeavors.

Shanxi Pingyao is embarking on an inspiring transformative journey from a traditional production-centered entity to a service-oriented powerhouse, as outlined in our ambitious '133' medium- and long-term strategic plan. This visionary blueprint integrates comprehensive micro-manufacturing and service strategies, with a market strategy focused on three pivotal objectives: delivering superior quality domestic alternatives to imported reducers, producing export-ready reducers, and developing unique, differentiated products. Our strategic goals are clearly defined: to consistently uphold industry-leading product quality, to excel in operational efficiency, and to cultivate a workplace environment where employee pride and satisfaction reach unprecedented heights.

After Sales Service

Standard Warranty Coverage: Experience a new level of assurance with our comprehensive 12-month warranty or an extraordinary 2,000 operational hours, whichever event comes first. This robust guarantee provides unwavering support, empowering you to operate with absolute confidence.
Extended Warranty Opportunities: For those seeking enhanced confidence, we offer extended coverage options lasting up to an impressive 24 months. This added assurance offers superior protection, ensuring a steadfast commitment to safeguarding your valuable investment.
Unparalleled Global Support: Leverage our powerful global support infrastructure, complete with relentless 24/7 technical assistance. Experience the benefits of our efficient supply chain, which guarantees the timely delivery of vital spare parts, wherever your operations may be located.
Comprehensive Training: Equip your team with our flexible training solutions, available both on-site and remotely. These expertly designed programs boost operational efficiency and expand maintenance expertise, ensuring peak performance capabilities.

FAQ

 

Q: What's the lead time for orders?
A: Standard models ship in 30-40 days.

Q: Do you provide after-sales service overseas?
A: Yes, we have partnered service centers in key regions.

 

Q: Can I request a customized bucket size?
A: Absolutely! We offer tailored attachments.

 

Q: What documents do you provide for export?
A: Full export package (Commercial Invoice, Packing List, Bill of Lading, COC, etc.).

 

Q: How do I place an order?
A: Contact us via email/phone for a quote, and confirm with a PI.