H Series Customized Gearbox Industrial Heavy-Duty Gear Reducer

Product Details
Customization: Available
Application: Machinery, Motors, Ships, Conveying, Industrial, Steel
Function: Change Drive Torque, Change Drive Direction, Speed Reduction, Speed Increase
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  • H Series Customized Gearbox Industrial Heavy-Duty Gear Reducer
  • H Series Customized Gearbox Industrial Heavy-Duty Gear Reducer
  • H Series Customized Gearbox Industrial Heavy-Duty Gear Reducer
  • H Series Customized Gearbox Industrial Heavy-Duty Gear Reducer
  • H Series Customized Gearbox Industrial Heavy-Duty Gear Reducer
  • H Series Customized Gearbox Industrial Heavy-Duty Gear Reducer
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Application scenarios
  • Certifications
  • Our Advantages
  • Company Profile
  • selection guide
Overview

Basic Info.

Model NO.
HB
Layout
Customization Is Supported
Hardness
Hardened Tooth Surface
Installation
Customization Is Supported
Step
Customization Is Supported
Type
Worm Gear Box
Material
Can Be Customized on Request
Color
Your Favorite Color
After-Sales
One Year Warranty, Three Years Maintenance
Motor Pairing
Support
Transport Package
Wooden Case Packing
Specification
Customization is supported
Trademark
xinkai
Origin
China
HS Code
8483409000
Production Capacity
5, 000 Units a Year

Packaging & Delivery

Package Size
150.00cm * 120.00cm * 120.00cm
Package Gross Weight
1000.000kg

Product Description

 
Product Description

As the core equipment in the field of industrial transmission, HB series reducer gearboxes have become a key choice for power transmission of equipment in many industries with their excellent performance and wide range of application scenarios. This product adopts the modular design concept, realizes the efficient integration of parallel shaft and orthogonal shaft general cabinet, reduces the types of parts and increases the specification and model, to meet the needs of customers for flexible configuration and fast delivery. HB series reducers gearbox exhibits extraordinary durability and stability under heavy loads and high-power conditions through hard tooth surface helical gear technology, optimized heat dissipation system, and reliable sealing design, providing a reliable transmission guarantee for your production system.
Detailed Photos
H Series Customized Gearbox Industrial Heavy-Duty Gear Reducer
H Series Customized Gearbox Industrial Heavy-Duty Gear Reducer
H Series Customized Gearbox Industrial Heavy-Duty Gear Reducer
Product Parameters
H Series Customized Gearbox Industrial Heavy-Duty Gear Reducer





Hard tooth surface helical gear design: Adopt high-strength alloy steel carburizing and quenching process, the tooth surface hardness reaches 60±2HRC, and the accuracy is as high as GB6 or above, ensuring smooth transmission, low noise and long life
Modular and flexible configuration: The universality of parts is maximized, with 4 installation methods (horizontal, vertical, swing base, torsion arm type) and 6 types of shaft end configurations to meet the needs of different working conditions
Ultra-high power and torque carrying: The power range covers 2.8-5000kW, the torque can reach 470,000N·m, the speed ratio range is 1.25-450, and the combination with the R and K series can be expanded to 1:30,000
Efficient heat dissipation and low noise: The sound-absorbing cabinet structure, large-size cooling fan and optimized cooling channels effectively control temperature rise and significantly reduce noise
International standard certification: Passed ISO9001 quality system certification, CE certification, and complies with national standards such as GB/T 34829 and JB/T 9002 to ensure product quality and reliability
Durable seal design: seals and double oil seal seal system are suitable for harsh working environments such as wet, dusty, and mildly corrosive
H Series Customized Gearbox Industrial Heavy-Duty Gear Reducer
Parameter categories Hseries Bseries Combination model
Power range 4-5000kW 2.8-3000kW 5000kW+
Torque range 2-900kN·m 5.8-900kN·m 470,000N·m
Speed ratio range 1.25-450 5-400 1.25-450,1:30,000
Transmission Series 1-4 2-4 Multi-level combination
Pedestal specifications 3-26 3-26 3-26
efficiency 96%-98%, 96%-98%, 57%-90%
Temperature range -40ºC+45ºC -40ºC+45ºC -40ºC+45ºC
Enter the rotational speed ≤1500rpm ≤1500rpm ≤1500rpm
Application scenarios
H Series Customized Gearbox Industrial Heavy-Duty Gear Reducer
H Series Customized Gearbox Industrial Heavy-Duty Gear Reducer
H Series Customized Gearbox Industrial Heavy-Duty Gear Reducer

1. Heavy industry:
Metallurgical industry: rolling mill transmission system, continuous casting machine, blast furnace elevator, etc., adapt to high temperature and high dust environment, successful cases include a large iron and steel enterprise hot rolling production line, the failure rate is reduced by 30%, and the maintenance cost is significantly reduced
Mining equipment: crushers, bucket wheels, conveyors, etc., cope with impact loads and frequent start and stop, and increase the service life by 3-4 times
Port machinery: large crane lifting mechanism and luffing mechanism to ensure smooth lifting and precise positioning of heavy loads, improving operational efficiency
2. Process Industry Sector:

Petrochemical: pumps, mixing equipment, reactors, etc., corrosion-resistant design to meet harsh working conditions
Environmental protection equipment: sewage treatment aerator, sludge treatment equipment, low noise operation to improve the working environment, and reduce energy consumption by about 10%
Food processing: packaging machinery, filling machinery, sterilizers, etc., the sealing and reliable design ensures hygiene and safety, and prolongs the service life of the equipment
3. Smart Logistics and Warehousing:

AGV/AMR: Driven by a traveling mechanism, it provides high torque density and precise control, supporting the efficient operation of intelligent warehousing systems
Three-dimensional garage: The hollow shaft installation is suitable for space-constrained scenarios to ensure a smooth and reliable lifting system
Conveyor line system: a multi-stage combination to achieve a large speed ratio to meet the needs of high-speed sorting and three-dimensional shelf positioning
4. New energy field:

Wind power generation: yaw system and pitch system, low speed and high torque characteristics ensure precise adjustment of wind wheels, adapting to high dust, humidity, and harsh environments
Electric vehicles: battery assembly lines, motor test bench, and other production line equipment, high-precision transmission to meet the needs of new energy vehicle manufacturing

Certifications
H Series Customized Gearbox Industrial Heavy-Duty Gear Reducer
H Series Customized Gearbox Industrial Heavy-Duty Gear Reducer
H Series Customized Gearbox Industrial Heavy-Duty Gear Reducer
Our Advantages

Efficient transmission and energy saving: The single-stage transmission efficiency is as high as 96%-98%, and the multi-stage combination efficiency decreases with the number of stages but remains above 80%, effectively reducing energy loss and helping enterprises achieve green and low-carbon production goals
Superior Durability:
The gear is made of high-quality mild alloy steel with carburizing and quenching treatment, and the tooth surface hardness reaches 60±2HRC, which greatly improves wear resistance
The bearings of the transmission parts are selected from well-known domestic brands or imported bearings, and the seals are selected from Taiwan-imported skeleton oil seals to ensure long-term stable operation
The cabinet is made of pearlescent gray cast iron, with a solid overall structure and a firm foot mounting that can withstand shock loads and reversal conditions
Flexible installation and configuration:
It supports 4 installation methods (base mounting, hollow shaft mounting, swing base mounting, and torsion arm mounting) to meet the needs of different space layouts
6 output shaft forms (solid shaft, hollow shaft, flange shaft, etc.) are available to suit various loads and working conditions
The modular design allows the product to be combined with the R and K series to achieve a larger speed ratio and a wider range of applications
Excellent environmental adaptability:
Wide operating temperature range (-40°C to 45°C) to adapt to various climatic conditions
Reliable sealing performance and oil-proof design for wet, dusty, and mildly corrosive working environments
The sound-absorbing cabinet structure and large fan design are adopted, which effectively reduce the temperature and noise during operation and improve the reliability of equipment operation
Convenient maintenance and service:
Horizontal binning surface design, easy to inspect and maintain
Standardized parts reduce inventory pressure and shorten supply cycles
A global service network provides technical support and an after-sales guarantee

Company Profile

Our company is transitioning from a production-oriented enterprise to a service-oriented industry, implementing and completing the "133" medium- and long-term development strategic plan. "1" is: the implementation of a full range of micro manufacturing, micro service, and strategic planning. The first "3 "is to focus on the market strategic positioning of the three products: first, the strategic positioning of replacing the imported reducer; second, the strategic positioning of manufacturing export reducers; Third, the strategic positioning of differentiated products. The second "3" is to achieve three strategic objectives: first, fundamentally achieve and maintain the first-class level of product quality in the industry work; 2. To achieve the first-class level of company operation and management, Three: To achieve a first-class level of employee pride and happiness.

H Series Customized Gearbox Industrial Heavy-Duty Gear Reducer
H Series Customized Gearbox Industrial Heavy-Duty Gear Reducer
H Series Customized Gearbox Industrial Heavy-Duty Gear Reducer
 
H Series Customized Gearbox Industrial Heavy-Duty Gear Reducer
H Series Customized Gearbox Industrial Heavy-Duty Gear Reducer
selection guide

HB series reducer models adopt a standardized coding system, integrating core parameters such as type, transmission stage, and shaft end form, which makes it convenient for customers to quickly select.
Take B3SH10-56-A as an example:
B: Type (H=Parallel Axis; B = Right Angle Axis)
3: Transmission Stage (2, 3, 4 Stage)
S: Output shaft form (S = solid shaft; H=bonded hollow shaft; D=with shrinking hollow shaft)
H: Installation form (H=horizontal installation; V=Vertical Mount)
10: Chassis number (6, 8, 10, 12, 14, etc.)
56: Arrangement form (A, B, C, etc.)
A: Speed ratio code (corresponding to speed ratio table)

Service commitment
Fast Delivery: Standard models are shipped within 15 days from the date of the buyer's payment, and custom models are delivered within 40 days
Professional customization: Provide non-standard design and special configuration services according to customer needs
Technical support: Provide a professional engineering team to assist in equipment selection and installation, and commissioning
Quality assurance: The products have passed the ISO9001 quality system certification and CE certification, meet national standards, and have a warranty period of 1 year


 
 
 
 
 
 

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