Crane Gearbox Reducer for Efficient Steel Mill Conveyor Systems

• Customization: Available
• Application: Motor, Machinery, Agricultural Machinery, Industry
• Hardness: Hardened Tooth Surface
• Model NO.: ZQ560
• Installation: Vertical Type
• Layout: Shunting
• Gear Shape: Bevel Gear
• Step: Double-Step
• Type: Gear Reducer
• Transport Package: Standard Export Packing and Wood
• Trademark: XIN KAI
• Origin: China
• HS Code: 84834020
• Production Capacity: 2000PCS/Year

Product Description

Product Description

Introducing the ZQ Series Reducer: a marvel of engineering in the world of cylindrical gear reduction systems! Perfectly designed for optimal performance, these units find their place in a multitude of applications, from hoisting machinery and conveyor systems to the demanding environments of mining machinery and beyond. Renowned for exceptional load-bearing capacity, unwavering stability, and unparalleled durability, this series of gear units stands as the industry standard for reliability and efficiency, catering to a diverse array of industrial needs.

Core features

1. High Load Capacity: The state-of-the-art hard tooth surface gear design is tailored to withstand substantial loads, offering unmatched strength and reliability.
2. High Transmission Efficiency: With meticulously optimized gear design and precision machining, this gearbox ensures seamless and efficient power delivery.
3. Smooth Operation: Experience tranquility with minimal noise and vibration, perfect for prolonged continuous work environments.
4. Compact Structure: Engineered to be small, lightweight, and remarkably easy to install and maintain, making it ideal for versatile applications.
5. Strong Durability: Crafted with high-strength alloy steel, this reducer is built to last, expertly handling harsh conditions with ease.

The ZQ series reducer, a pinnacle of high-performance cylindrical gear technology, is specifically engineered for hoisting machinery and a broad range of industrial equipment. Its robust hard-flanked gear design, coupled with high-strength alloy steel construction, ensures exceptional load-bearing capabilities and a long-lasting service life. Characterized by its remarkable transmission efficiency, smooth and stable operation, and compact design, this series excels in applications such as overhead cranes, gantry cranes, conveying systems, and mining machinery. With unparalleled reliability and cost-effectiveness, the ZQ series reducers are the quintessential choice for optimizing industrial equipment transmission systems.

Application: Explore extensive possibilities across industries with this versatile reducer.

 

Packaging & Shipping

 

Packaging
Size	500 (L) * 500 (W) * 400 (D)
Weight	1.2T
Packaging Details	The normal package is wooden box(Size:L*W*H). If export to european countries,the wooden box will be fumigated.If container is too tigher,we will use pe film for packing or pack it according to customers special request.

 

Product Parameters

Shape and Installation Size: Discover the meticulously crafted design of our Crane Gearbox Reducer, offering not only a sleek and functional shape but also seamless installation dimensions, ensuring a perfect fit for all your operational needs.

Model	Center  distance			Center high	Shape  size			Shaft size				L1		L2	L3	B4	H1	Installation  size							Hole count	Maximum Weight (kg)
	A	a1	az	Ho	L	B	H	High Speed Shaft		Low Speed Shaft								δ	C	C1	Hole distance		aperture
																					S1	S2	d		n
								B1		B2	B3
250	250	100	150	160-1	`	230	325	200		220	164.5	345		101	-	-	-	20	60	28	235	190	17		4	100
350	350	150	200	200-1	730	290	405	260		250	214	470		132	-	-	-	25	100	40	310	250	17		4	200
400	400	150	250	250-1	826	310	490	270		300	234	490		133	-	-	-	25	110	80	370	270	17		4	250
500	500	200	300	300-1.5	986	350	590	330		325	270	620		148	-	-	-	25	130	80	240	310	17		6	390
650	650	250	400	320-1.5	1278	470	700	430		430	342	830		183	495	318	95	35	160	85	215	410	25		8	880
750	750	300	450	320-1.5	1448	510	745	450		450	362	1020		207	620	362	130	35	155	55	275	450	25		8	1100
850	850	350	500	400-1.5	1632	580	875	510		525	403	1100		236	610	418	105	40	155	75	300	520	32		8	1500
1000	1000	400	600	400-1.5	1896	660	965	550		605	507	1350		257	870	478	200	40	200	100	350	590	32		8	2230

ZQ Shaft Size: Our Crane Gearbox Reducer features a robust ZQ shaft size, exemplifying precision and strength to guarantee optimal performance in your conveyor systems.

Model	High speed shaft							Low speed shaft
								Z							CA
	d1	d2	L1	L2	b1	t1	B1	d3	L3	L4	b2		t2	B2	mn		D	D1	D2	D3	L5	L6	E	B3	B4	B5
250	30	55	120	58	8	16	195	55	135	83	18	16	58.5	220	3	40	126	65	40	100	35	40	24.5	164	154.5	20
350	40	75	150	82	12	21.3	260	55	165	83	18	16	68.9	270	3	48	150	90	40	110	45	60	27	214	189.5	25
400	40	75	160	82	12	20.7	270	80	185	123	28	24	85	300	3	56	174	90	40	140	45	60	30	234	207.5	25
500	50	85	220	82	16	26.4	330	80	200	123	28	24	85	325	4	56	232	120	40	170	50	75	25	270	238.5	35
650	60	110	290	105	18	31.5	430	110	265	163	36	32	116.5	430	6	56	348	170	45	260	68	95	32	342	310	40
750	60	110	310	105	18	31.5	450	110	285	163	36	32	116.5	450	6	56	348	170	45	260	68	95	32	362	330	40
850	90	150	340	130	24	46.7	510	130	325	198	36	32	137.5	525	8	54	448	200	105	260	78	100	22	403	363	50
1000	90	150	380	130	24	46.7	550	150	365	240	40	36	158.5	605	10	48	500	200	90	320	98	126	45	507	442	60

Ratio: Experience the exceptional efficiency of our Crane Gearbox Reducer, powered by a precisely calculated ratio that enhances the performance and speed of your steel mill conveyors.

ZQ Ratio
Transmission ratio code			1	2	3	4	5	6	7	8	9
Ratio			48.57	40.17	31.50	23.34	20.49	15.75	12.64	10.35	8.23
Gear	High speed		88	86	85	81	79	77	73	69	64
			11	13	14	18	20	22	26	30	35
	Low speed		85	85	83	83	83	81	81	81	81
			14	14	16	16	16	18	18	18	18

 

 

Company Profile

Founded in the historic year of 1958, Shanxi Pingyao Reducer Co., LTD., also known as Shanxi Pingyao Reducer Factory, stands as a beacon of excellence in the realm of R&D, manufacturing, and distribution of a diverse array of reducers and electric rollers. Our company proudly carries the prestigious IS09001 quality system certification, aligning with the highest standards of product excellence. We are equally committed to environmental stewardship and workplace safety, demonstrated through our IS014001 and OHSAS18001 certifications, respectively. Our dedication to superior production is further endorsed by the esteemed American API Association product certification, alongside the national mining products coal mine safety mark certification. Celebrated as a leading enterprise in China and an illustrious meritorious entity within Shanxi Province, we are honored to have our 'Xinkai' trademark recognized as a China Famous Trademark, a testament to our unwavering pursuit of quality and innovation.

Certifications

Our Advantages

Our company boasts a comprehensive quality control system, state-of-the-art product development facilities, and cutting-edge technological innovation systems. We have a rigorous testing protocol and a dedicated after-sales service team to ensure customer satisfaction. In recent years, we have significantly increased our investment in scientific research, optimizing conditions and resources to foster innovation. Our prestigious product line includes the double arc herringbone gear reducer, ZDY, ZLY, ZSY hard tooth surface cylindrical gear reducers, DBY, DCY hard tooth surface conical cylindrical gear reducers, cycloidal pin wheel reducers, NGW planetary gear reducers, JS mining high-power reducers, among other 20 series and over 3,000 specifications of reducers and electric rollers, setting a benchmark in the industry.

The diverse range of reducers crafted by our company finds extensive applications across major industries including petroleum, metallurgy, chemicals, building materials, and more. Our products are pivotal in supporting various enterprises in lifting, transportation, shipping, and mining sectors. With a robust market presence nationwide, we proudly export to Europe, America, Southeast Asia, and various other international regions, reinforcing our global footprint.

At the heart of our company lies a profound business philosophy: 'gather the wisdom of employees, and pursue customer satisfaction.' Our vision is clear and ambitious: to 'create China's first-class products and establish a world-renowned brand.' Our core values embody 'respect, tolerance, integrity, and rigor,' which are the essence of Xinkai's vibrant corporate culture.

Our company is evolving from a traditional production-oriented enterprise to a modern service-oriented industry, successfully implementing the '133' medium- and long-term development strategy. '1' symbolizes the execution of comprehensive micro manufacturing, micro service, and strategic planning. The first '3' focuses on strategic market positioning for three product lines: firstly, replacing imported reducers; secondly, manufacturing reducers for export; thirdly, offering differentiated products. The second '3' delineates three strategic objectives: achieving and sustaining first-class product quality within the industry; attaining top-tier operational and managerial excellence; and fostering a first-class level of employee pride and happiness, ensuring a triumphant transformation in our business paradigm.

After Sales Service

Standard Warranty: 12 months or 2,000 operating hours (whichever comes first).
Extended Warranty: Optional coverage up to 24 months.
Global Support: 24/7 technical assistance and spare parts supply.
Training: On-site or remote operation/maintenance training.