Robust Crane Reducer for High Torque Industrial Applications in Mining

• Customization: Available
• Application: Motor, Machinery, Agricultural Machinery, Industry
• Hardness: Hardened Tooth Surface
• Model NO.: ZQ560
• Installation: Vertical Type
• Layout: Shunting
• Gear Shape: Bevel Gear
• Step: Double-Step
• Type: Gear Reducer
• Transport Package: Standard Export Packing and Wood
• Trademark: XIN KAI
• Origin: China
• HS Code: 84834020
• Production Capacity: 2000PCS/Year

Product Description

Product Description

The ZQ Series Gear Reducer by Shanxi Pingyao Reducer Co., Ltd. stands as a testament to engineering excellence and reliability. Crafted with precision, this cylindrical gear reducer is a cornerstone in a myriad of industries, including hoisting machinery, conveying equipment, and mining machinery. Celebrated for its remarkable high load capacity, unwavering stability, and extraordinary durability, this gear unit is designed to meet the demanding needs of various industrial applications, ensuring unparalleled performance and a seamless operational experience.

Core features

1. Incredible Load Handling Capacity: Engineered with a sophisticated hard tooth surface gear design, our system triumphantly withstands massive loads, ensuring unparalleled performance.
2. Superior Transmission Efficiency: With our state-of-the-art optimized gear design and meticulous precision machining, experience a new level of efficient power transmission that enhances productivity.
3. Seamless Operational Smoothness: Tailored for excellence, our system boasts low noise and minimal vibration, making it perfect for enduring long-term continuous operations without a hitch.
4. Ingeniously Compact Structure: Remarkably small and lightweight, our design offers ease in installation and maintenance, ensuring a streamlined user experience.
5. Exceptional Durability: Forged from high-strength alloy steel, this product consistently delivers durability and adapts effortlessly to the most challenging working conditions.

The ZQ series reducer is a pinnacle of high-performance cylindrical gear technology, crafted specifically for hoisting machinery and industrial equipment. Its robust hard-flanked gear design, coupled with high-strength alloy steel, guarantees substantial load bearing capacity and a prolonged service life. This series excels with high transmission efficiency, stable operation, and compactness, making it highly sought after in applications such as overhead cranes, gantry cranes, conveying equipment, and mining machinery. Thanks to its remarkable reliability and cost efficiency, the ZQ series reducer stands as the quintessential choice for industrial equipment transmission systems.

Application

Packaging & Shipping

Packaging
Size	500 (L) * 500 (W) * 400 (D)
Weight	1.2T
Packaging Details	The normal package is wooden box(Size:L*W*H). If export to european countries,the wooden box will be fumigated.If container is too tigher,we will use pe film for packing or pack it according to customers special request.

Product Parameters

Shape and Installation Size

Model	Center  distance			Center high	Shape  size			Shaft size				L1		L2	L3	B4	H1	Installation  size							Hole count	Maximum Weight (kg)
	A	a1	az	Ho	L	B	H	High Speed Shaft		Low Speed Shaft								δ	C	C1	Hole distance		aperture
																					S1	S2	d		n
								B1		B2	B3
250	250	100	150	160-1	`	230	325	200		220	164.5	345		101	-	-	-	20	60	28	235	190	17		4	100
350	350	150	200	200-1	730	290	405	260		250	214	470		132	-	-	-	25	100	40	310	250	17		4	200
400	400	150	250	250-1	826	310	490	270		300	234	490		133	-	-	-	25	110	80	370	270	17		4	250
500	500	200	300	300-1.5	986	350	590	330		325	270	620		148	-	-	-	25	130	80	240	310	17		6	390
650	650	250	400	320-1.5	1278	470	700	430		430	342	830		183	495	318	95	35	160	85	215	410	25		8	880
750	750	300	450	320-1.5	1448	510	745	450		450	362	1020		207	620	362	130	35	155	55	275	450	25		8	1100
850	850	350	500	400-1.5	1632	580	875	510		525	403	1100		236	610	418	105	40	155	75	300	520	32		8	1500
1000	1000	400	600	400-1.5	1896	660	965	550		605	507	1350		257	870	478	200	40	200	100	350	590	32		8	2230

ZQ Shaft Size

Model	High speed shaft							Low speed shaft
								Z							CA
	d1	d2	L1	L2	b1	t1	B1	d3	L3	L4	b2		t2	B2	mn		D	D1	D2	D3	L5	L6	E	B3	B4	B5
250	30	55	120	58	8	16	195	55	135	83	18	16	58.5	220	3	40	126	65	40	100	35	40	24.5	164	154.5	20
350	40	75	150	82	12	21.3	260	55	165	83	18	16	68.9	270	3	48	150	90	40	110	45	60	27	214	189.5	25
400	40	75	160	82	12	20.7	270	80	185	123	28	24	85	300	3	56	174	90	40	140	45	60	30	234	207.5	25
500	50	85	220	82	16	26.4	330	80	200	123	28	24	85	325	4	56	232	120	40	170	50	75	25	270	238.5	35
650	60	110	290	105	18	31.5	430	110	265	163	36	32	116.5	430	6	56	348	170	45	260	68	95	32	342	310	40
750	60	110	310	105	18	31.5	450	110	285	163	36	32	116.5	450	6	56	348	170	45	260	68	95	32	362	330	40
850	90	150	340	130	24	46.7	510	130	325	198	36	32	137.5	525	8	54	448	200	105	260	78	100	22	403	363	50
1000	90	150	380	130	24	46.7	550	150	365	240	40	36	158.5	605	10	48	500	200	90	320	98	126	45	507	442	60

Ratio

ZQ Ratio
Transmission ratio code			1	2	3	4	5	6	7	8	9
Ratio			48.57	40.17	31.50	23.34	20.49	15.75	12.64	10.35	8.23
Gear	High speed		88	86	85	81	79	77	73	69	64
			11	13	14	18	20	22	26	30	35
	Low speed		85	85	83	83	83	81	81	81	81
			14	14	16	16	16	18	18	18	18

Company Profile

Shanxi Pingyao Reducer Co., LTD. has been an industry leader since 1958, proudly offering a rich legacy of excellence in the research, development, manufacturing, and sales of a wide array of reducers and electric rollers. Our commitment to quality and safety is reflected in our prestigious certifications, including ISO9001 for impeccable quality management, ISO14001 for environmental stewardship, and OHSAS18001 for occupational health and safety excellence. We also hold the esteemed American API Association product certification along with the national mining products coal mine safety mark certification, underscoring our leadership in safety standards. Recognized as a premier enterprise in China and a celebrated contributor in Shanxi Province, our brand 'Xinkai' has earned the distinguished honor of being named a China Famous Trademark, a testament to our reputation and credibility in the industry.

Certifications

Our Advantages

At Shanxi Pingyao Reducer Co., Ltd., we pride ourselves on a robust and comprehensive quality control system, cutting-edge product development, and a relentless drive for technological innovation. Our commitment to excellence is further supported by a stringent testing system and an exceptional after-sales service organization. In recent years, our investment in scientific research has soared, enhancing the conditions for innovation and resource allocation. Our diverse and powerful product lineup includes the double arc herringbone gear reducer, ZDY, ZLY, ZSY hard tooth surface cylindrical gear reducers, DBY, DCY hard tooth surface conical cylindrical gear reducers, cycloidal pin wheel reducers, NGW planetary gear reducers, the formidable JS mining high-power reducer, among other 20 series, boasting over 3,000 distinct specifications of reducers and electric rollers.

The range of high-quality reducers crafted by our company finds extensive application across various major industries, including petroleum, metallurgy, chemicals, building materials, lifting, transportation, shipping, and mining. These products are indispensable to enterprises nationwide and have gained significant traction in international markets, with exports reaching Europe, America, Southeast Asia, and several other countries and regions.

Driven by our guiding business philosophy of 'gather the wisdom of employees, pursue customer satisfaction,' Shanxi Pingyao Reducer Co., Ltd. is dedicated to crafting China's top-tier products while aspiring to create a globally renowned brand. Our corporate culture is steadfastly anchored in the core values of 'respect, tolerance, integrity, and rigor,' laying the foundation for our vision to achieve greatness.

In a strategic transformation from a production-focused entity to a service-oriented industry leader, our company diligently pursues the '133' medium- and long-term development strategic plan. This plan incorporates a holistic approach encompassing micro manufacturing, micro service, and strategic planning. Our focus is concentrated in three key market segments: replacing imported reducers, crafting export-ready reducers, and pioneering differentiated products. Strategically, we aim to reach three pivotal objectives: to consistently achieve and sustain an industry-leading level of product quality; to elevate operational and managerial practices to a first-class standard; and to foster an environment where employee pride and satisfaction are paramount.

After Sales Service

Standard Warranty: Enjoy peace of mind with our comprehensive standard warranty, which ensures coverage for 12 months or up to 2,000 operating hours, whichever milestone you reach first.
Extended Warranty: For added security and longevity, consider our optional extended warranty, offering coverage for up to an impressive 24 months.
Global Support: Benefit from our dedicated 24/7 global support, providing around-the-clock technical assistance and prompt spare parts supply to keep your operations seamless and uninterrupted.
Training: Enhance your team's skills with our flexible training options, available both on-site and remotely, to master the operation and maintenance of our Robust Crane Reducer for High Torque Industrial Applications in Mining.