Dcy Type Heavy Duty Hardened Gear Reducer for Industrial Transmission

• Customization: Available
• Application: Motor, Machinery, Agricultural Machinery
• Hardness: Hardened Tooth Surface
• Model NO.: DCY
• Installation: Vertical Type
• Gear Shape: Cylindrical Gear
• Step: Single-Step
• Type: Gear Reducer
• Customization or Not: Yes
• Material: Low Carbon Alloy Steel/Customization
• Gear Ratio: Customisation
• Functional Use: Industrial Gear Reducer
• Transport Package: Standard Export Packing and Wood
• Trademark: XINKAI
• Origin: China
• HS Code: 8483409090
• Production Capacity: 3000
• Package Size: 55.00cm * 25.00cm * 42.00cm
• Package Gross Weight: 500.000kg

Product Description

DCY gearbox is a high-performance Industrial Gear Reducer designed for heavy-duty power transmission across various sectors. It integrates the advantages of multiple reducer types, combining a Hardened Bevel Helical Gear Reducer with a Cylindrical Gear Reducer. This design merges efficient torque transfer with compact right-angle capability, enabling it to function as a Bevel Helical Speed Reducer for angular reduction and a Parallel Shaft & Bevel Gear Reducer for flexible shaft arrangements. It also serves as a Right-Angle Gear Reducer in perpendicular layouts.

As a robust Heavy-Duty Gear Drive, it features a Hard tooth surface Gear Reducer structure. Key gears are precision quenched and ground, creating a hardened surface that enhances wear resistance, impact capacity, and service life-suitable for high-torque, high-speed operations in harsh conditions. It can also be configured as a Shaft-Mounted Gearbox for direct mounting, saving space and improving stability.

Beyond standard DCY gearbox models, we excel in custom non-standard solutions tailored to your needs. Whether you require adjusted transmission ratios, torque capacity, installation dimensions, input/output methods, or special designs (e.g., corrosion resistance, high-temperature resistance) for unique environments, our engineering team will collaborate closely to develop optimized, reliable gear systems aligned with your operational requirements.
 

 

Installation Instructions

DCY type retarder thermal power meter
Environmental condition	Air velocity m/s	160	180	200	224	250	280	315	355	400	450	500	560
		PG1/KW
In a small workshop	≥0.5	32	40	50	61	76	95	118	143	180	225	279	355
Medium and large workshops	≥1.4	45	57	71	85	106	133	165	201	252	316	391	497
In the open air	≥3.7	62	77	96	116	144	181	224	272	342	429	531	675

Note: When equipped with a cooling tube, the thermal power PG2 of the reducer can be customized based on specific requirements, offering flexibility and enhanced performance.

Key Features

1. Efficient Transmission: Our Industrial Gearbox is engineered with meticulously selected high-quality alloy steel, and undergoes advanced processes such as carburizing, quenching, and finishing. These precision techniques ensure formidable rigidity, resulting in extraordinary transmission efficiency that significantly reduces energy loss in your conveyor systems, making them more eco-friendly and cost-effective.

2. Large Torque Output: Discover the power of our DCY Series, boasting a meticulously crafted gear configuration and optimized transmission ratio. This design is purpose-built to deliver immense torque output, adeptly handling the substantial demands of heavy loads without compromising on performance, ensuring your operations run smoothly and reliably.

3. Compact Structure: Embrace the modern design of our compact and lightweight gear reducer. Its modular construction allows for straightforward installation and maintenance, which is paramount in industrial settings, offering you a hassle-free experience while saving time and resources, thus enhancing operational efficiency.

4. Smooth Operation: Experience the pinnacle of operational excellence with optimized gear meshing and state-of-the-art transmission mechanisms. Our design ensures seamless performance, drastically reducing vibration and noise, fostering a serene working environment. This guarantees effective material handling, boosting productivity and employee satisfaction.

5. Strong Durability: Our robust gears and gear shafts undergo intensive carburization and quenching, paired with precision tooth grinding. These meticulous treatments elevate mechanical properties and wear resistance, promising an exceptional lifespan. This longevity is crucial for the demanding realms of industrial gearbox applications, ensuring consistent and reliable performance over time.

6. Strong Adaptability: Versatility is at the heart of our DCY Series, designed to be flexible and adaptable. With a variety of models and transmission ratios, it flawlessly caters to diverse conveyor types and conditions. This adaptability makes it the quintessential solution for varied industrial needs, offering you the perfect balance of efficiency and customization.

Application

DCY (three-stage bevel gear) and DBY (two-stage bevel gear) reducers are robust and versatile, designed as general-purpose, high-power reducers engineered with hardened teeth and featuring a vertical shaft arrangement. Crafted to comply with the rigorous national standard JB/T 9002-1999, they skillfully transform high-speed, low-torque motor output into low-speed, high-torque performance with a 90° directional change. Below, we've strategically outlined the most common application scenarios across various industries for your convenience and easy identification.

1. Belt Conveyor
• Main Drive: Perfectly adapted for both fixed and telescopic belt conveyors, these systems accommodate belt widths of 800 mm or more with remarkable ease.
• Power Range: Capable of expertly managing power from 15 kW to a substantial 500 kW, ensuring optimal functionality across diverse applications.
• Typical Layout: Motor → Fluid Coupling → DCY400 → Drive Drum

2. Bucket Elevator
• Specifically crafted for NE/NSE plate chain elevators, these are perfect for transporting bulk grain in silos at cement plants, steel mills, and port facilities.
• Supports impressive vertical lifting heights ranging from 30-60 m, accommodating right-angle direction changes and providing high torque capabilities.
• Frequently employs DBY250-DBY400 motors, capable of handling power ranges of 45-110 kW, delivering efficiency and reliability.

3. Scraper/Chain Conveyor
• Tailored specifically for SGZ800/750 scraper conveyors used in demanding underground coal mining operations.
• Operates at low speeds of 30-60 rpm, designed to endure high shock loads → Opt for a robust DCY500 three-stage reducer for unmatched durability.

4. Screw Conveyor
• LS/GX Screw conveyors are optimally suited for industries such as cement, fertilizer, and grain handling, ensuring maximum productivity.
• Available in lengths of 15-30 meters, requiring a precise right-angle turn → DBY200-DBY280 is your ideal choice for precision and performance.

5. Metallurgy and rolling mill auxiliary lines
• Perfectly designed for heating furnace travel beams, cooling bed traverse chains, and rolling mill roller tables, offering remarkable resilience.
• Designed to endure high temperatures and significant impacts → Select a DCY screw conveyor with hardened features, fans, or cooling coils for enhanced endurance.

6. Ports and mines
• Ideal for travel and rotation mechanisms in ship loaders and stacker/reclaimers, tailored for the demanding conditions of ports and mines.
• Built to withstand outdoor exposure to salt spray and dust → Opt for a fully enclosed DCY screw conveyor with a protective rain shield for maximum protection.

7. Chemicals and construction materials
• Suitable for rotary kiln drums, vertical mill feed belts, and packaging machine conveyor lines, delivering exceptional performance and reliability.
• Designed for 24/7 continuous operation, ensuring an impressive bearing life of 50,000 hours → Choose the DCY heavy-duty series for unmatched reliability and continuity.

8. Electric power and environmental protection
• Indispensable for the seamless operation of coal conveying systems in power plants and essential for front feed chain conveyors within waste incineration facilities.
• Engineered to excel in environments laden with dust and humidity, this product integrates effortlessly with Motor + Backstop + DCY Combination, delivering unparalleled performance.

In summary, these gear reducers have ascended to become the pinnacle of excellence for heavy-duty, continuous-duty applications, encompassing Our cutting-edge Industrial Gearbox, designed specifically for Mining Applications and Building Conveyor Systems, is a critical element for a broad spectrum of heavy-duty machinery such as belt conveyors, elevators, scrapers, and screw conveyors. Crafted to endure the rigorous challenges of these systems, our gearbox guarantees smooth operation and heightened efficiency.This adaptable gearbox is meticulously engineered to transform high-speed, low-torque motor output into low-speed, high-torque output, making it the ideal choice for applications that require dependable power transmission and outstanding performance. Our avant-garde design boasts a precise 90° rotation capability, facilitating optimal alignment and seamless integration within complex machinery configurations.Opt for Shanxi Pingyao Reducer Co., Ltd. to fulfill your industrial gearbox requirements and witness exceptional performance and enduring reliability.

Product Parameters

 

DCY type retarder thermal power meter
Environmental condition	Ambient airflow velocity m/s	160	180	200	224	250	280	315	355	400	450	500	560
		PG1/KW
Small space, small workshop	≥0.5	22	27	34	41	52	65	81	99	124	156	192	245
Large room, workshop	≥1.4	31	38	48	58	73	91	114	139	174	218	270	343
In the open air	≥3.7	42	52	65	79	99	124	155	189	237	296	366	465

Note: Elevate your experience with our adaptable and bespoke solutions! Dive into a realm where customization meets excellence, as the thermal power PG2 is meticulously tailored to your exact specifications. Equipped with a sophisticated cooling tube, our reducer stands ready to adapt, ensuring it seamlessly integrates into a wide array of applications. Revel in the unparalleled flexibility and cutting-edge design solutions we offer, crafted to perfectly align with the unique demands of your industry.

Certifications

 

Company Profile

At Shanxi Pingyao Reducer Co., Ltd., we take immense pride in our remarkable quality control measures, pioneering product development, and state-of-the-art technological systems. Our rigorous testing protocols are designed to ensure that every product not only meets but exceeds the highest industry standards. This is further enhanced by our devoted after-sales service team, ensuring customer satisfaction at every step. In recent times, we've dramatically increased our investment into scientific research, honing our resources to inspire revolutionary innovations. Our diverse product lineup proudly features the double arc herringbone gear reducer, ZDY, ZLY, ZSY hard tooth surface cylindrical gear reducers, as well as the DBY, DCY hard tooth surface conical cylindrical gear reducers. Additionally, we offer an array of cycloidal pin wheel reducers, NGW planetary gear reducers, and formidable JS mining reducers. Altogether, we boast over 20 diverse series, encompassing a staggering array of more than 3,000 unique specifications for reducers and electric rollers.

Shanxi Pingyao Reducer offers a sweeping range of reducers, serving a vast array of industries such as petroleum, metallurgy, chemical processing, building materials, lifting, transportation, shipping, and mining. Our products are essential for seamless operations in major enterprises, both domestically and across the globe. Our market presence is both robust and extensive, with our superior quality products reaching enthusiastic customers in Europe, America, Southeast Asia, and beyond.

Central to the ethos of Shanxi Pingyao Reducer Co., Ltd. is a business philosophy that values the wisdom of our employees and strives relentlessly for customer satisfaction. Our vision is distinct: to craft China's foremost products and establish a globally celebrated brand. Our core values-respect, tolerance, integrity, and meticulousness-are the bedrock of our acclaimed Xinkai corporate culture, driving us towards excellence.

 

After Sales Service

Standard Warranty Coverage: Experience unparalleled peace of mind with our comprehensive 12-month warranty, or until you reach a milestone of 2,000 operating hours, whichever comes first, guaranteeing steadfast support.
Extended Warranty Opportunities: For those seeking additional peace of mind, we provide optional coverage that generously extends up to a full 24 months, ensuring extra assurance for your investment.
Unparalleled Global Support: Enhance your operations with seamless access to our formidable global support network. Experience relentless, round-the-clock, 24/7 technical assistance, ensuring your needs are met anytime, anywhere. Benefit from our efficient supply chain, which promises the timely and reliable availability of essential spare parts, no matter your location.
Comprehensive Training: Empower your workforce through our versatile training solutions. Available both on-site and remotely, these meticulously crafted programs are designed to elevate your team's operational proficiency and enhance their maintenance skillsets, ensuring your operations run smoothly and efficiently.

FAQ

 

Q: What's the lead time for orders?
A: Standard models ship in 30-40 days.
 

Q: Do you provide after-sales service overseas?
A: Yes, we have partnered service centers in key regions.

 

Q: Can I request a customized bucket size?
A: Absolutely! We offer tailored attachments.

 

Q: What documents do you provide for export?
A: Full export package (Commercial Invoice, Packing List, Bill of Lading, COC, etc.).

 

Q: How do I place an order?
A: Contact us via email/phone for a quote, and confirm with a PI.