High-Performance Helical Gearbox Durable Gearbox for Motor Solutions
| Customization: | Available |
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| Application: | Motor |
| Function: | Change Drive Torque, Speed Changing, Speed Reduction |
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Basic Info.
- Model NO.
- K37
- Layout
- Coaxial
- Hardness
- Hardened Tooth Surface
- Installation
- Horizontal Type
- Step
- Three-Step
- Type
- Cylindrical Gear Box
- Transport Package
- Standard Export Wood Packing
- Specification
- 50*30*30cm
- Trademark
- Xinkai
- Origin
- China
- HS Code
- 84834020
- Production Capacity
- 5000 PCS/Year
Packaging & Delivery
- Package Size
- 50.00cm * 80.00cm * 50.00cm
- Package Gross Weight
- 30.000kg
Product Description
The K series reducer is a powerhouse of precision engineering, best known as a "right-angle axis helical gear-bevel gear reducer." Its standout feature is the ingenious 90-degree angle between the motor's input and the reducer's output shaft, offering unparalleled efficiency in space utilization and design flexibility.
Key Features and Advantages
2. Robust Construction & Exceptional Load Handling: Featuring spiral bevel gears as the primary transmission, this design ensures the reducer's structure is not only robust but also capable of handling significant radial and impact loads with ease.
3. Versatile Output Configurations: The output end is thoughtfully crafted to accommodate either a solid or hollow shaft (with locking or shrink disk), facilitating seamless, shaft-mounted integration with devices like sprockets and pulleys.
4. Superior Transmission Efficiency: While slightly trailing its pure helical counterparts (R series) in efficiency, the bevel gear transmission in K series maintains a commendable level of performance, often exceeding 94%.
Main Application Scenarios
With its right-angle steering and solid build, the K series reducer is the go-to choice for applications where reliability and performance can never be compromised:
Belt Conveyor (Driven Roller): The reducer's hollow output shaft seamlessly mounts onto the conveyor's drive roller, offering a compact, coupling-free installation with minimal need for extra transmission components.
Plate Chain Conveyor/Chain Plate Line: Effortlessly drives the conveyor's sprocket with unmatched efficiency.
Scraper Conveyor: An essential component in industries like agriculture and food processing.
Elevator: Perfect for elevating materials vertically or at an incline with ease.
2. Agricultural Machinery
Harvester: Powers essential operations like cutting and conveying with precision.
Tractor Supporting Equipment: From rotary tillers to seeders, these machines rely on this reducer to deftly redirect power and withstand rugged field conditions.
3. Engineering Machinery and Construction Equipment
Concrete Mixer: Energizes the mixing tank with robust consistency.
Road Construction Machinery: Supports auxiliary drive functions in rollers and pavers with reliability.
Mining Machinery: Stands strong in harsh environments, delivering durable drive solutions.
4. General Industrial Equipment
Mixing Equipment: Ideal for vertical motor placements when horizontal mixing is required (or vice versa).
Winches: Compact, right-angle drives expertly spool wire ropes with precision.
Rubber and Plastic Machinery: Supports auxiliary drives in extruders, calenders, and other sophisticated equipment.
Our meticulously crafted precision gears are expertly made from premium 20CrMnTi low-carbon alloy, steel that undergoes a sophisticated vacuum carburizing heat treatment process, ensuring exceptionally stable quality and remarkably low noise levels.
Outer Housing Process
1. Start with mechanical modeling using precision metal molds,
2. Followed by casting on our state-of-the-art production line,
3. Subjected to artificial aging treatment for enhanced durability,
4. Shot peening, a process that strengthens and refines,
5. Advanced machining operations executed with precision in our cutting-edge processing center,
6. Conclude with rigorous inspection, employing the latest in coordinate measuring machine technology.
Gear Process
1. Begin with high-quality forging, laying the foundation for superior gear creation,
2. Employ precision normalizing to ensure consistent and unmatched material quality,
3. Engage in rough turning, paving the way for intricate detailing,
4. Proceed with finish turning, achieving unparalleled smoothness,
5. Utilize expert gear hobbing to shape flawless gear teeth,
6. Perform chamfering of gear edges, boosting safety and durability,
7. Conduct carburizing and quenching, obtaining exceptional hardiness (HRC58-62),
8. Shot peening, reinforcing surface resilience through advanced methods,
9. Execute precision grinding of end faces and internal bores for perfect integration,
10. Engage in gear grinding, achieving perfect gear alignment,
11. Conduct precision inspection for tooth profile, alignment, and pitch, guaranteeing Grade 6 excellence,
12. Utilize wire cutting of keyways, executed with unparalleled precision,
13. Conduct magnetic particle testing, meticulously ensuring structural integrity,
14. Finish with ultrasonic cleaning and rust prevention, safeguarding longevity and optimal performance.
Bearing Process
1. Begin with forging, establishing the foundation for superior bearing performance,
2. Follow with normalizing, guaranteeing consistent and reliable material properties,
3. Engage in rough turning and center hole drilling, for precise shaping,
4. Pursue finish turning, refining shape to perfection,
5. Implement gear hobbing, mastering the creation of precise gear interactions,
6. Conduct keyway milling, ensuring perfect fit and operational harmony,
7. Engage in carburizing and quenching, achieving remarkable hardness (HRC58-62),
8. Perform shot peening, expertly enhancing surface durability and strength,
9. Execute center hole correction, ensuring impeccable alignment,
10. Implement external grinding, crafting a pristine surface finish,
11. Engage in gear grinding for ultimate precision and performance reliability,
12. Conduct detailed inspection of tooth profile, alignment, and pitch, ensuring Grade 6 standards,
13. Perform magnetic particle testing, rigorously confirming structural soundness,
14. Finalize with ultrasonic cleaning and rust prevention, maintaining peak condition and enduring durability.
| Input power rating and permissible torque | ||||||||||
| Size | 37 | 47 | 57 | 67 | 77 | 87 | 97 | 107 | 127 | 157 |
| Structure | F FA FF FAF FAZ | |||||||||
| Input power | 0.1.8-3.0 | 0.18-3.0 | 0.18-5.5 | 0.18-5.5 | 0.37-11 | 0.75-22 | 1.1-30 | 2.2-45 | 7.5-90 | 11-200 |
| Ratio | 3.81-128.51 | 5.06-189.39 | 5.18-199.70 | 4.21-228.99 | 4.30-281.71 | 4.12-270.76 | 4.68-280.76 | 6.20-254.40 | 4.63-172.17 | 11.92-267.43 |
| Permissible Torque | 200 | 400 | 600 | 820 | 1500 | 3000 | 4300 | 7840 | 12000 | 18000 |
| Gear unit weight | ||||||||||
| Size | 37 | 47 | 57 | 67 | 77 | 87 | 97 | 107 | 127 | 157 |
| Weight | 13 | 17 | 34 | 55 | 90 | 150 | 260 | 402 | 700 | 950 |
Since its inception in 1958, Shanxi Pingyao Reducer Co., Ltd., affectionately recognized as Shanxi Pingyao Reducer Factory, has been a trailblazer in the industrial sector. With a rich legacy in the realms of research, development, manufacturing, and sales, we have consistently positioned ourselves as masters in crafting an extensive array of reducers and electric rollers. Our unyielding dedication to superior quality and groundbreaking innovation is underscored by our distinguished certifications, including ISO 9001, reflecting our commitment to unmatched quality management, ISO 14001, showcasing our proactive approach to environmental stewardship, and OHSAS 18001, ensuring our unwavering adherence to occupational health and safety excellence. Our product line proudly bears the esteemed certifications from the American Association and the national mining products coal mine safety mark, exemplifying our steadfast commitment to unparalleled safety and reliability. As an eminent force in China's industrial domain and a vanguard of innovation within Shanxi Province, our 'Xinkai' trademark has earned the accolade of China Famous Trademark, serving as a luminous testament to our relentless pursuit of excellence and our indomitable pioneering spirit.
At the esteemed Shanxi Pingyao Reducer Co., Ltd., we are unwaveringly committed to achieving the pinnacle of quality control, pioneering product innovation, and providing unparalleled after-sales service, which together establish our distinct and esteemed mark in the industry. Our relentless pursuit of scientific research elevates the continuous advancement of our capabilities and resources. We excel in engineering an extensive variety of high-performance products, including the state-of-the-art double arc herringbone gear reducer, the robust ZDY, ZLY, ZSY hard tooth surface cylindrical gear reducers, the meticulously crafted DBY, DCY conical cylindrical gear reducers, the groundbreaking cycloidal pin wheel reducers, the versatile NGW planetary gear reducers, and the powerful JS mining high-power reducer. Our expansive product catalog boasts over 20 series and a remarkable 3,000+ specifications, expertly tailored to meet the diverse demands of multiple industries, particularly catering to the specific needs for electric rollers.
Our comprehensive range of reducers is meticulously engineered to serve an extensive array of industries, including petroleum, metallurgy, chemistry, building materials, lifting, transportation, shipping, and mining. Endorsed by top-tier enterprises, Shanxi Pingyao stands as a paragon of reliability and excellence. Our influence transcends domestic borders, bolstered by a robust international presence as we successfully export to Europe, America, Southeast Asia, and other global markets, cultivating a dedicated global clientele of satisfied patrons who trust in our exceptional quality and performance.
Guided by our profound business philosophy that harnesses collective wisdom to achieve ultimate customer satisfaction, Shanxi Pingyao Reducer Co., Ltd. remains steadfastly committed to crafting China's most distinguished products and establishing a globally renowned brand. Our core values-respect, tolerance, integrity, and rigor-are deeply woven into the Xinkai corporate culture, propelling our relentless pursuit of excellence and innovation across all our endeavors, setting new benchmarks for the industry.
Shanxi Pingyao is embarking on an inspiring transformative journey from a traditional production-centered entity to a service-oriented powerhouse, as detailed in our ambitious '133' medium- and long-term strategic plan. This visionary blueprint integrates comprehensive micro-manufacturing and service strategies, with a market strategy centered on three pivotal objectives: delivering superior quality domestic alternatives to imported reducers, producing export-ready reducers, and developing unique, differentiated products. Our strategic goals are clearly defined: to consistently uphold industry-leading product quality, to excel in operational efficiency, and to cultivate a workplace environment where employee pride and satisfaction reach unprecedented heights, ensuring our continued leadership in the global market.
Standard Warranty Coverage: Indulge in an extraordinary sense of assurance with our comprehensive 12-month warranty, or until you reach the extraordinary benchmark of 2,000 operating hours, whichever comes first. This robust guarantee provides unwavering support and instills confidence throughout your operations.
Extended Warranty Opportunities: For those seeking ultimate peace of mind, we are delighted to offer optional coverage extending up to an astounding 24 months. This ensures your investment is protected with unwavering dedication and commitment to exceptional service.
Unparalleled Global Support: Harness the power of our strong global support network, delivering relentless, round-the-clock, 24/7 technical assistance. Experience the efficiency of our agile supply chain, guaranteeing the timely delivery of vital spare parts, no matter your location worldwide.
Comprehensive Training: Empower your team with our dynamic training solutions, available both on-site and remotely. These programs are meticulously designed to boost operational expertise and enhance the maintenance skills required for peak performance.
A: Standard models ship in 30-40 days.
A: Yes, we have partnered service centers in key regions.
A: Absolutely! We offer tailored attachments.
A: Full export package (Commercial Invoice, Packing List, Bill of Lading, COC, etc.).
A: Contact us via email/phone for a quote, and confirm with a PI.
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