Durable Gearbox 50*30*30cm Precision Helical Gearbox Solutions

• Customization: Available
• Application: Motor
• Function: Change Drive Torque, Speed Changing, Speed Reduction
• Model NO.: K37
• Layout: Coaxial
• Hardness: Hardened Tooth Surface
• Installation: Horizontal Type
• Step: Three-Step
• Type: Cylindrical Gear Box
• Operating Temperature: -40℃~45℃
• Motor Pairing: Matched
• Motor Speed: <1500rpm
• Color: Grey/Blue/Green/Red
• Transport Package: Standard Export Wood Packing
• Specification: 50*30*30cm
• Trademark: Xinkai
• Origin: China
• HS Code: 84834090
• Production Capacity: 5000 PCS/Year
• Package Size: 50.00cm * 80.00cm * 50.00cm
• Package Gross Weight: 30.000kg

Product Description

 

 

Product Description

Introducing the state-of-the-art K series reducer, a marvel of engineering excellence that redefines the 'right-angle axis helical gear-bevel gear reducer'. This innovative piece of machinery boasts a distinctive advantage: the input shaft of the motor and the output shaft of the reducer form a precise 90-degree alignment, marking a significant leap in mechanical design.

Key Features and Advantages

1. Right-angle output, revolutionizing power directionality: The K series stands as a pinnacle of innovation with its ability to redirect motor-transmitted power by a full 90 degrees. This feature ensures an optimal structural arrangement of equipment, resulting in substantial space savings and enhanced efficiency.

2. Robust construction with formidable load-bearing capacity: At its core, the reducer utilizes spiral bevel gears for primary transmission. This sophisticated gear design fortifies the structure, enabling it to endure substantial radial loads and withstand impact forces, guaranteeing durability.

3. Versatile output configurations: The output end is ingeniously crafted to accommodate either a solid or hollow shaft (complete with a locking or shrink disk), ensuring seamless direct connectivity with various machinery components like sprockets and pulleys, thus facilitating effortless 'shaft-mounted' installations.

4. Superior transmission efficiency: While bevel gear transmission slightly trails pure helical gears (R series) in efficiency, it consistently maintains a remarkable efficiency level exceeding 94%, showcasing its prowess in energy conservation.

Main Application Scenarios

The distinct right-angle steering and robust construction of the K series reducer render it an unparalleled choice in the following dynamic arenas:

1. Material transportation and automated logistics: A vital asset in this field, offering unmatched reliability.
Belt conveyor (driven roller): The reducer's hollow output shaft integrates directly with the conveyor's drive roller, streamlining the structure and eliminating additional couplings and components like chains, facilitating hassle-free installation.
Plate chain conveyor/chain plate line: The conveyor's drive sprocket benefits from direct drive, enhancing operational efficiency.
Scraper conveyor: Widely utilized in sectors such as agriculture and food processing for their reliability and efficiency.
Elevator: Essential for vertical or inclined material lifting, ensuring smooth operation.

2. Agricultural machinery sector
Harvester: Powers cutting, conveying, and other crucial mechanisms, enhancing productivity.
Tractor supporting equipment: Equipment like rotary tillers and seeders depend on it to alter power direction and endure fieldwork impacts.

3. Engineering machinery and construction equipment
Concrete mixer: Essential for driving the mixing tank, ensuring uniform mixing operations.
Road construction machinery: Vital for auxiliary drive devices in road rollers and pavers, contributing to seamless road construction.
Mining machinery: Tailored for harsh environments, providing a robust and durable drive solution essential for mining operations.

4. General industrial equipment
Mixing equipment: Perfect for scenarios requiring vertical motor placement and horizontal mixing shafts, or vice versa, fostering efficient processes.
Winches: Compact right-angle drives are indispensable for winding wire ropes with precision.
Rubber and plastic machinery: Serves as a critical auxiliary drive in extruders, calenders, and other equipment, enhancing their operational capabilities.

The gear shaft is made of high-strength bearing steel, undergoes quenching and precision machining, and features a Possessing a strong load-bearing capacity that ensures enduring performance and reliability,ensuring the highest level of smooth transmission for seamless mechanical operation,the Durable Gearbox Xinkai exemplifies engineering excellence.
Precision gears, crafted with meticulous attention to detail, are made from premium quality 20CrMnTi low-carbon alloy steel, renowned for its strength and durability, and undergo a comprehensive process of vacuum carburizing, followed by heat treatment, ensuring stable quality, long-lasting performance, and minimal noise for a superior user experience.

The Outer Housing Process involves several sophisticated steps:
1. Mechanical modeling with metal molds, laying the foundation for precision engineering
2. Expert casting on the production line, producing consistency and quality in every unit
3. Artificial aging treatment, enhancing material longevity and reliability
4. Shot peening, a crucial step in strengthening the surface against wear and tear
5. Advanced machining operations conducted in a state-of-the-art processing center, ensuring precision
6. Rigorous inspection leveraging cutting-edge coordinate measuring machine technology for flawless accuracy

The Gear Process is a testament to our commitment to excellence:
1. High-quality forging, the cornerstone of robust and durable gear creation
2. Precision normalizing to ensure unparalleled material consistency and stability
3. Rough turning, setting the stage for detailed and meticulous precision work
4. Finish turning, achieving the ultimate in smoothness and dimensional accuracy
5. Expert gear hobbing, forming perfectly shaped gear teeth with exceptional precision
6. Chamfering gear edges to enhance both safety and durability for long-term use
7. Carburizing and quenching process delivering exceptional hardness (HRC58-62), enhancing durability
8. Shot peening, fortifying surface resilience through sophisticated treatment, enhancing robustness
9. Precision grinding of end faces and internal bores for flawless integration and performance
10. Gear grinding, achieving perfection in gear alignment and functional excellence
11. Precision inspection for tooth profile, alignment, and pitch, ensuring Grade 6 excellence
12. Wire cutting of keyways, executed with unmatched precision and meticulous attention to detail
13. Magnetic particle testing, ensuring integrity through meticulous examination, guaranteeing reliability
14. Ultrasonic cleaning and rust prevention, safeguarding longevity and performance for years to come

The Bearing Process is a critical component of our exceptional product offering:
1. Forging, establishing the robust foundation for superior bearing performance and reliability
2. Normalizing, delivering consistent and reliable material properties, essential for enduring performance
3. Rough turning and center hole drilling, shaping the bearing with precision for optimal functionality
4. Finish turning, refining the shape to perfection, ensuring smooth and reliable operation
5. Gear hobbing, the art of creating precise gear interactions, enhancing overall performance
6. Keyway milling, ensuring perfect fit and functionality, contributing to mechanical excellence
7. Carburizing and quenching, achieving exceptional hardness (HRC58-62) for maximum durability
8. Shot peening, expertly enhancing surface durability and strength for extended service life
9. Center hole correction, guaranteeing perfect alignment for seamless integration and operation
10. External grinding, crafting a flawless surface finish, enhancing aesthetic and functional appeal
11. Gear grinding for ultimate precision and performance reliability, ensuring optimal operation
12. Detailed inspection of tooth profile, alignment, and pitch, ensuring Grade 6 standards for excellence
13. Magnetic particle testing, rigorously ensuring structural integrity and reliability of the components
14. Ultrasonic cleaning and rust prevention, maintaining peak condition and durability for a lasting product

 

Product Parameters

Input power rating and permissible torque
Size	37	47	57	67	77	87	97	107	127	157
Structure	F FA FF FAF FAZ
Input power	0.1.8-3.0	0.18-3.0	0.18-5.5	0.18-5.5	0.37-11	0.75-22	1.1-30	2.2-45	7.5-90	11-200
Ratio	3.81-128.51	5.06-189.39	5.18-199.70	4.21-228.99	4.30-281.71	4.12-270.76	4.68-280.76	6.20-254.40	4.63-172.17	11.92-267.43
Permissible Torque	200	400	600	820	1500	3000	4300	7840	12000	18000
Gear unit weight
Size	37	47	57	67	77	87	97	107	127	157
Weight	13	17	34	55	90	150	260	402	700	950

The K Series reducer is a masterful solution specifically designed to tackle the challenges of power steering in compact environments. It excels in scenarios demanding efficient power redirection, making it an ideal choice for applications that involve heavy loads being directly applied to the output side. Notably, it shines in driving rollers in various conveyor systems, where it has earned its place as the go-to industry standard. Such reliability and performance make it indispensable in the realm of conveyor equipment, setting a benchmark for excellence in demanding industrial environments.


 

Company Profile

 

Since its inception in 1958, Shanxi Pingyao Reducer Co., Ltd., affectionately recognized as Shanxi Pingyao Reducer Factory, has been a trailblazer in the industrial sector. With a rich legacy in the realms of research, development, manufacturing, and sales, we have consistently positioned ourselves as masters in crafting an extensive array of reducers and electric rollers. Our unyielding dedication to superior quality and groundbreaking innovation is underscored by our distinguished certifications, including ISO 9001, reflecting our commitment to unmatched quality management, ISO 14001, showcasing our proactive approach to environmental stewardship, and OHSAS 18001, ensuring our unwavering adherence to occupational health and safety excellence. Our product line proudly bears the esteemed certifications from the American Association and the national mining products coal mine safety mark, exemplifying our steadfast commitment to unparalleled safety and reliability. As an eminent force in China's industrial domain and a vanguard of innovation within Shanxi Province, our 'Xinkai' trademark has earned the accolade of China Famous Trademark, serving as a luminous testament to our relentless pursuit of excellence and our indomitable pioneering spirit.

Certifications

Our Advantages

At the esteemed Shanxi Pingyao Reducer Co., Ltd., we are committed to achieving the pinnacle of quality control, embracing leading-edge product innovation, and delivering unparalleled after-sales service, firmly establishing our distinct mark in the industry. Our relentless pursuit of scientific research propels the constant advancement of our capabilities and resources. We excel in creating an extensive variety of high-performance products, including the state-of-the-art double arc herringbone gear reducer, the sturdy ZDY, ZLY, ZSY hard tooth surface cylindrical gear reducers, the meticulously crafted DBY, DCY conical cylindrical gear reducers, the innovative cycloidal pin wheel reducers, the adaptable NGW planetary gear reducers, and the formidable JS mining high-power reducer. Our expansive product catalog boasts over 20 series and an astonishing 3,000+ specifications, expertly tailored to meet the diverse demands of multiple industries, with particular emphasis on the specific needs for electric rollers.

Our comprehensive range of reducers is meticulously engineered to cater to an extensive array of industries, such as petroleum, metallurgy, chemistry, building materials, lifting, transportation, shipping, and mining. Endorsed by top-tier enterprises, Shanxi Pingyao stands as a paragon of reliability and excellence. Our influence transcends domestic borders, bolstered by a robust international presence as we successfully export to Europe, America, Southeast Asia, and other global markets, cultivating a dedicated global clientele of satisfied patrons.

Guided by our profound business philosophy that harnesses collective wisdom to achieve ultimate customer satisfaction, Shanxi Pingyao Reducer Co., Ltd. is steadfastly committed to crafting China's most distinguished products and establishing a globally renowned brand. Our core values-respect, tolerance, integrity, and rigor-are deeply woven into the Xinkai corporate culture, propelling our relentless pursuit of excellence and innovation across all our endeavors.

Shanxi Pingyao is embarking on an inspiring transformative journey from a traditional production-centered entity to a service-oriented powerhouse, as detailed in our ambitious '133' medium- and long-term strategic plan. This visionary blueprint integrates comprehensive micro-manufacturing and service strategies, with a market strategy centered on three pivotal objectives: delivering superior quality domestic alternatives to imported reducers, producing export-ready reducers, and developing unique, differentiated products. Our strategic goals are clearly defined: to consistently uphold industry-leading product quality, to excel in operational efficiency, and to cultivate a workplace environment where employee pride and satisfaction reach unprecedented heights.

After Sales Service

Comprehensive Standard Warranty Coverage: Experience unrivaled assurance with our comprehensive 12-month warranty, or until you reach an extraordinary milestone of 2,000 operating hours-whichever comes first. This provides unwavering support and instills confidence in your operations, ensuring peace of mind like never before.
Exclusive Extended Warranty Opportunities: For those seeking even greater peace of mind, we are delighted to offer optional coverage extending up to an impressive 24 months. This serves as an added layer of protection, safeguarding your investment with our unwavering commitment.
Unmatched Global Support Network: Take advantage of our powerful global support network, offering relentless, continuous 24/7 technical assistance. Benefit from our dynamic supply chain, ensuring the swift availability of vital spare parts, wherever you are in the world.
Comprehensive Training Solutions: Empower your team with our flexible training solutions, available both on-site and remotely. These programs are meticulously designed to elevate operational expertise and enhance the maintenance skills necessary for peak performance.

FAQ

 

Q: What's the lead time for orders?
A: Standard models ship in 30-40 days.

Q: Do you provide after-sales service overseas?
A: Yes, we have partnered service centers in key regions.

 

Q: Can I request a customized bucket size?
A: Absolutely! We offer tailored attachments.

 

Q: What documents do you provide for export?
A: Full export package (Commercial Invoice, Packing List, Bill of Lading, COC, etc.).

 

Q: How do I place an order?
A: Contact us via email/phone for a quote, and confirm with a PI.