K Type Gearbox K27/K57/K87/K127/K157 Vertical Axis Gear Reducer

• Customization: Available
• Application: Motor
• Function: Change Drive Torque, Speed Changing, Speed Reduction
• Model NO.: K37
• Layout: Coaxial
• Hardness: Hardened Tooth Surface
• Installation: Horizontal Type
• Step: Three-Step
• Type: Cylindrical Gear Box
• Transport Package: Standard Export Wood Packing
• Specification: 50*30*30cm
• Trademark: Xinkai
• Origin: China
• HS Code: 84834020
• Production Capacity: 5000 PCS/Year
• Package Size: 50.00cm * 80.00cm * 50.00cm
• Package Gross Weight: 30.000kg

Product Description

 

 

Product Description

Introducing the K Series Reducer: a state-of-the-art 'right-angle axis helical gear-bevel gear reducer.' This engineering marvel features an innovative design where the motor's input shaft and the reducer's output shaft meet at a 90-degree angle, setting new standards in mechanical efficiency.

Key Features and Advantages

1. Right-angle output, revolutionizing power direction: The K series's primary advantage lies in its ability to redirect motor power by a precise 90 degrees. This functionality significantly enhances equipment structural layout and dramatically conserves valuable space.

2. Robust framework with impressive load-bearing strength: At the heart of its design is the spiral bevel gear, enabling the K series to boast a robust structure capable of handling substantial radial and impact loads effortlessly.

3. Versatile output configurations: The K series offers flexibility with both solid and hollow shaft designs (featuring locking or shrink disks), facilitating seamless direct connections to work machinery, such as sprockets or pulleys, for efficient 'shaft-mounted' setups.

4. Superior transmission efficiency: While bevel gear transmission efficiency is slightly under that of pure helical gears (R series), the K series maintains an exceptional efficiency rate, often exceeding 94%.

Main Application Scenarios

The K series reducer, with its right-angle steering and solid structural design, stands as an unparalleled choice across these vital scenarios:

1. Material handling and automated logistics sectors
Belt conveyor (driven roller): Its hollow output shaft can be directly installed onto a conveyor's drive roller, ensuring a compact and simple setup without additional coupling or transmission elements like chains.
Plate chain conveyor/chain plate line: The driving sprocket of the conveyor integrates seamlessly for direct drive functionality.
Scraper conveyor: Widely utilized in agriculture and food processing industries for its reliability.
Elevator: Ideal for elevating materials in both vertical and inclined directions with ease.

2. Agricultural machinery domain
Harvester: Propels essential mechanisms such as cutting and conveying with precision.
Tractor supporting equipment: Equipment like rotary tillers and seeders depend on this for directional power change and field operation resilience.

3. Engineering machinery and construction tools
Concrete mixer: Powers the mixing tank efficiently, ensuring smooth operation.
Road construction machinery: Perfect for auxiliary devices in road rollers and pavers requiring dependable drive solutions.
Mining machinery: Built to endure in harsh environments, offering a durable and reliable drive mechanism.

4. General industrial equipment
Mixing equipment: Excels when the motor must be vertically aligned while the mixing shaft is horizontal, or vice versa.
Winches: Compact right-angle drives provide the necessary force to wind wire ropes efficiently.
Rubber and plastic machinery: Serves as an auxiliary drive on extruders, calenders, and similar equipment, enhancing operational efficiency.

The gear shaft is crafted from high-strength bearing steel, and meticulously processed to ensure durability and performance. The essential process of quenching plays a pivotal role in enhancing the durability and performance of our gearboxes. Our gearbox boasts exceptional precision machining, showcasing a remarkable level of craftsmanship and innovation. With an impressive strong load-bearing capacity, it is designed to handle the toughest demands with ease.This ensures enduring reliability and performance even in the most challenging conditions. Smooth transmission is a hallmark feature, allowing for seamless operation and efficiency.This guarantees a superior user experience, minimizing any operational disruptions.
Precision-crafted gears are at the heart of our gearbox, designed for excellence in every aspect. These gears are meticulously made from 20CrMnTi low-carbon alloy, a material chosen for its exceptional properties. The steel undergoes a rigorous process including vacuum carburizing, a sophisticated heat treatment method that ensures consistent quality and reliability, producing stable quality and low noise levels, enhancing user satisfaction and operational quietness.

Outer Housing Process
1. Mechanical modeling with metal molds, ensuring precision and uniformity from the start
2. Casting on the production line, providing a solid foundation with advanced techniques
3. Artificial aging treatment, enhancing material stability and durability
4. Shot peening, strengthening and improving resistance to wear and tear
5. Advanced machining operations conducted in the state-of-the-art processing center, ensuring superior quality
6. Rigorous inspection utilizing cutting-edge coordinate measuring technology, ensuring perfection in every detail

Gear Process
1. High-quality forging lays the cornerstone for robust and reliable gear creation
2. Precision normalizing ensures unparalleled consistency in material properties
3. Rough turning sets the stage for detailed precision work and ultimate gear creation
4. Finish turning delivers the ultimate in smoothness and accuracy, enhancing performance
5. Expert gear hobbing for perfect gear teeth, ensuring seamless operation and durability
6. Chamfering gear edges enhances both safety and durability, reducing wear
7. Carburizing and quenching delivers hardiness between HRC58-62, ensuring long-lasting performance
8. Shot peening fortifies surface resilience through a sophisticated treatment process
9. Precision grinding of end faces and internal bores ensures flawless integration in the gearbox system
10. Gear grinding achieves perfection in gear alignment, providing smooth and efficient operation
11. Precision inspection for tooth profile, alignment, and pitch ensures excellence to Grade 6 standards
12. Wire cutting of keyways is executed with unmatched precision for perfect integration
13. Magnetic particle testing meticulously examines integrity, ensuring structural soundness
14. Ultrasonic cleaning and rust prevention safeguards longevity and performance, maintaining optimal condition

Bearing Process
1. Forging establishes a robust foundation for superior bearing performance and reliability
2. Normalizing delivers consistent and reliable material properties essential for quality
3. Rough turning and center hole drilling shape the bearing with precision and accuracy
4. Finish turning refines the shape to perfection, ensuring optimal performance and longevity
5. Gear hobbing creates precise interactions, ensuring smooth operation and enhanced lifespan
6. Keyway milling ensures a perfect fit and functionality, essential for seamless integration
7. Carburizing and quenching achieves exceptional hardness between HRC58-62, enhancing durability
8. Shot peening enhances surface durability and strength through expert techniques
9. Center hole correction guarantees perfect alignment, critical for effective functionality
10. External grinding crafts a flawless surface, enhancing aesthetics and performance
11. Gear grinding ensures ultimate precision and performance reliability, optimizing efficiency
12. Detailed inspection of tooth profile, alignment, and pitch guarantees adherence to Grade 6 standards
13. Magnetic particle testing rigorously ensures structural integrity, safeguarding functionality
14. Ultrasonic cleaning and rust prevention maintains peak condition and durability, protecting investment

 

Product Parameters

Input power rating and permissible torque
Size	37	47	57	67	77	87	97	107	127	157
Structure	F FA FF FAF FAZ
Input power	0.1.8-3.0	0.18-3.0	0.18-5.5	0.18-5.5	0.37-11	0.75-22	1.1-30	2.2-45	7.5-90	11-200
Ratio	3.81-128.51	5.06-189.39	5.18-199.70	4.21-228.99	4.30-281.71	4.12-270.76	4.68-280.76	6.20-254.40	4.63-172.17	11.92-267.43
Permissible Torque	200	400	600	820	1500	3000	4300	7840	12000	18000
Gear unit weight
Size	37	47	57	67	77	87	97	107	127	157
Weight	13	17	34	55	90	150	260	402	700	950

The K Series reducer stands as an unparalleled solution, expertly engineered to overcome the challenges posed by power steering and limited spatial constraints. This remarkable gearbox is ideally designed for scenarios demanding a change in power direction and the ability to handle substantial loads directly on its output side. It shines in applications like driving rollers in a variety of conveyor systems, where it has swiftly become the go-to standard, setting a new benchmark for efficiency and reliability.


 

Company Profile

 

Established in 1958, Shanxi Pingyao Reducer Co., Ltd., affectionately known as Shanxi Pingyao Reducer Factory, has been an industry leader, breaking new ground in the industrial sector. Our longstanding history in research, development, manufacturing, and sales has consistently marked us as experts in crafting a diverse array of reducers and electric rollers. Our unwavering dedication to superior quality and innovative breakthroughs is underscored by prestigious certifications, including ISO 9001, demonstrating our commitment to unmatched quality management. Our dedication to the environment is shown through ISO 14001, while our commitment to occupational health and safety excellence is certified by OHSAS 18001. Our products proudly carry esteemed certifications from the American API Association and the national mining products coal mine safety mark, highlighting our dedication to unparalleled safety and reliability. As a dominant force in China's industrial sector and a pioneer of innovation in Shanxi Province, our 'Xinkai' brand has earned the China Famous Trademark accolade, a shining testament to our relentless pursuit of excellence and pioneering spirit.

Certifications

Our Advantages

At the prestigious Shanxi Pingyao Reducer Co., Ltd., we define superiority with our unwavering dedication to supreme quality control, cutting-edge product innovation, and unparalleled after-sales service, making a significant impact in our industry. Our relentless quest for scientific research drives the continuous enhancement of our capabilities and resources. We have mastered the creation of a vast array of high-performance products, including the double arc herringbone gear reducer, the robust ZDY, ZLY, ZSY hard tooth surface cylindrical gear reducers, the precisely engineered DBY, DCY conical cylindrical gear reducers, the revolutionary cycloidal pin wheel reducers, the versatile NGW planetary gear reducers, and the formidable JS mining high-power reducer. Our extensive product lineup features over 20 series and an impressive 3,000+ specifications, meticulously crafted to fulfill the diverse requirements of various industries, particularly the specific needs for electric rollers.

Our vast range of reducers is masterfully designed to serve a broad spectrum of industries, including petroleum, metallurgy, chemistry, building materials, lifting, transportation, shipping, and mining. Endorsed by elite enterprises, Shanxi Pingyao is a symbol of reliability and excellence. Our influence surpasses domestic boundaries, strengthened by a dynamic international presence as we successfully export to Europe, America, Southeast Asia, and beyond, nurturing a loyal global clientele of contented patrons.

Driven by our profound business philosophy that leverages collective expertise to achieve ultimate customer satisfaction, Shanxi Pingyao Reducer Co., Ltd. is unwaveringly dedicated to crafting China's most distinguished products and establishing a globally esteemed brand. Our core values - respect, tolerance, integrity, and rigor - are intricately woven into the Xinkai corporate culture, fueling our relentless pursuit of excellence and innovation in all our endeavors.

Shanxi Pingyao is embarking on a remarkable transformative journey from a traditional production-focused entity to a service-oriented leader, as outlined in our ambitious '133' medium- and long-term strategic plan. This visionary blueprint incorporates comprehensive micro-manufacturing and service strategies, with a market strategy focused on three critical objectives: delivering superior quality domestic alternatives to imported reducers, producing export-ready reducers, and developing unique, differentiated products. Our strategic goals are clearly defined: to consistently maintain industry-leading product quality, to excel in operational efficiency, and to foster a workplace environment where employee pride and satisfaction reach unprecedented heights.

After Sales Service

Standard Warranty Coverage: Embrace peace of mind with our comprehensive 12-month warranty coverage, or until you reach an impressive 2,000 operating hours milestone, whichever comes first. This ensures unwavering support and confidence in your operations, giving you the assurance you need.
Extended Warranty Opportunities: For those seeking additional assurance, we offer optional extended warranty options, allowing you to extend up to an outstanding 24 months. This offers you enhanced peace of mind and a solid commitment to protecting your investment.
Unparalleled Global Support: Leverage our robust global support network with relentless, 24/7 technical assistance. Our dynamic supply chain guarantees timely delivery of essential spare parts, ensuring you remain operational wherever you are in the world.
Comprehensive Training: Strengthen your workforce with our versatile training programs available both on-site and remotely. These are expertly designed to enhance operational proficiency and elevate maintenance skills, ensuring optimal performance and efficiency.

FAQ

 

Q: What's the lead time for orders?
A: Standard models ship in 30-40 days.

Q: Do you provide after-sales service overseas?
A: Yes, we have partnered service centers in key regions.

 

Q: Can I request a customized bucket size?
A: Absolutely! We offer tailored attachments.

 

Q: What documents do you provide for export?
A: Full export package (Commercial Invoice, Packing List, Bill of Lading, COC, etc.).

 

Q: How do I place an order?
A: Contact us via email/phone for a quote, and confirm with a PI.