High Torque Helical Gear Reducer, Cylindrical Helical Gear Speed Reducer for Mining Belt Conveyor Drive System

Product Description

Series 3-Stage Parallel Shaft Helical Gearbox-Heavy-Duty Industrial Speed Reducer

The high-performance 3-stage parallel shaft helical gearbox engineered for continuous operation in demanding industrial environments. As a hardened tooth surface speed reducer, it features carburized and ground helical gears that deliver exceptional load-carrying capacity, low noise, and extended service life even under high shock loads. This heavy-duty industrial gear reduction unit is specifically designed for high torque helical gear reducer applications, providing reliable power transmission in cement mixing plants, mining belt conveyors, crushers, mills, and bulk material handling systems.

With its horizontal mounted industrial gearbox configuration, the ZSY offers flexible installation and easy maintenance. The cylindrical helical gear speed reducer structure ensures high efficiency (up to 96% per stage) and smooth meshing, making it ideal for continuous operation transmission gearbox requirements where downtime must be minimized. Available in multiple frame sizes and nominal ratios from 22.4:1 to 500:1, this high ratio industrial gear reducer can match various prime movers and driven equipment specifications.

For the concrete mixing plant, the gearbox for concrete mixing plant delivers stable mixing torque and withstands frequent start-stop cycles. As a reducer for mining belt conveyor, it handles heavy radial and axial loads while maintaining consistent output speed. Whether used as a gearbox for concrete mixing plant or a reducer for mining belt conveyor, the ZSY series ensures reliable performance in dusty, humid, and high-ambient-temperature conditions.

All units are manufactured with precision-machined housings, high-grade bearing supports, and advanced sealing systems to prevent oil leakage and contamination. Customized input/output shaft arrangements, cooling fans, and backstop devices are available upon request. 

Specification

1.Structural & Design Feature

Core Type: ZSY Hard Tooth Surface Gear Reducer (precision-machined hard tooth surfaces for wear resistance
Gear Configuration: ZSY Parallel Shaft Helical Gearbox (parallel shaft layout with helical gears for smooth operation
Gear Structure: ZSY Cylinder Gear Reducer (cylindrical gears for efficient power transfer
Load Capacity: ZSY Heavy Duty Gear Reducer (rugged housing and reinforced internal components
Torque Performance: ZSY High Torque Gearbox (optimized for high torque output and continuous operation
Application Focus: ZSY Industrial Gear Reducer (adaptable to diverse industrial environments); ZSY Gear Reducer for Mining Machinery (tailored to mining-specific conditions
2. Technical Parameter
Reduction Ratio: Three-stage reductio
Gear Circumferential Speed: ≤20m/
High-Speed Shaft Rotational Speed: ≤1500r/mi
Working Ambient Temperature: -40℃ ~ 45
Standard Color: Green (customizable upon request
Transmission Efficiency: ≥96% (under rated load
Noise Level: ≤85dB (at 1m distance under rated speed

Model	Transmission Ratio	Motor Power (kW)	Input Speed (rpm)	Output Torque (Nm)
ZSYF160	63	5.5	1500	2100
ZSYF189	63	15	1500	6000
ZSYF215	63	15	1500	6000
ZSYF224	50	22	1500	7000
ZSYF232	55	22	1500	7700
ZSYF250	50	30	1500	9500
ZSYF280	45	45	1500	13000
ZSYF315	45	45	1000	19500
ZSYF355	45	75	1000	32500
ZSYF400	45	90	1000	39000
ZSYF450	45	110	1000	47700
ZSYF500	45	160	1000	69400
ZSYF560	45	220	1000	95500

Company Profile

Shanxi Pingyao Reducer Co., LTD.

Since 1958, Shanxi Pingyao Reducer Co., LTD., affectionately known as Shanxi Pingyao Reducer Factory, has been a trailblazer in the industrial arena. With a distinguished legacy in research, development, manufacturing, and sales, we have established ourselves as specialists in crafting an extensive range of reducers and electric rollers. Our commitment to unparalleled quality and innovation is evidenced by our prestigious certifications, including ISO9001 for impeccable quality management, ISO14001 for our proactive environmental preservation, and OHSAS18001, ensuring exceptional occupational health and safety standards. Our products proudly feature the esteemed American Association certification and the national mining products coal mine safety mark certification, underscoring our commitment to safety and reliability. As a key player in China's industrial sector and a beacon of innovation in Shanxi Province, our 'Xinkai' trademark is recognized as a China Famous Trademark, testifying to our relentless pursuit of excellence and pioneering spirit.

Possess strong production, manufacturing, and design capabilities.

Step into our spacious, well-equipped factory, and you'll witness firsthand our unmatched capabilities in manufacturing and designing top-tier reducers.
With advanced machining equipment, orderly production lines, and a team of skilled engineers and technicians, we excel in producing high-precision reducers like the Gear Box Reducer for Oil Pumping Unit and other industrial transmission solutions. Our facility is designed for efficiency—from raw material processing to final product assembly, every stage reflects our commitment to quality and scale.
Beyond manufacturing, our robust R&D team drives innovation. We continuously refine designs, develop new models, and customize solutions to meet diverse industrial needs, whether for standard series or bespoke reducer systems.
Choose us, and you're partnering with a factory that combines strong manufacturing prowess with cutting-edge design research—ensuring your operations get reliable, high-performance reducers every time.

Our Advantages

At Shanxi Pingyao Reducer Co., Ltd., we proudly uphold superior standards of quality control, ground-breaking product innovation, and unmatched after-sales support. Our unwavering dedication to scientific research drives us to continuously augment our capabilities and resources. We offer an extensive range of high-performance products, such as the extraordinary double arc herringbone gear reducer, along with the robust ZDY, ZLY, ZSY hard tooth surface cylindrical gear reducers, the innovative DBY, DCY conical cylindrical gear reducers, the efficient cycloidal pin wheel reducers, the advanced NGW planetary gear reducers, and the formidable JS mining high-power reducer. Our impressive portfolio features over 20 series and more than 3,000 meticulously engineered specifications, crafted to cater to a wide array of industry needs, including electric rollers.

FAQ

Q1: What is your warranty period for this industrial gear reducer?
A1: We provide 12-month warranty for our gear reducer from the date of shipment. Damage caused by improper installation, overloading or man-made destruction is not covered under warranty.

Q2: What payment terms do you accept for overseas orders?
A2: At present, only international TT (Telegraphic Transfer) payment is supported for our overseas transactions.

Q3: Are the gearboxes original brand-new products?
A3: All the gear reduction units are brand-new goods manufactured in China.

Q4: What working conditions is this parallel shaft helical gearbox suitable for?
A4: This high-ratio heavy-duty gearbox is designed for continuous-operation heavy-load scenarios, widely used for concrete mixing plants and mining belt conveyors. It adapts to horizontal installation requirements.

Q5: Can you customize the output speed or shaft size of the gear reducer?
A5: Customization on output shaft dimension and transmission ratio is available. Please offer your detailed technical parameters so we can confirm feasibility and quotation.