Crane Gearbox High Torque Industrial Gear Reducer for Mining Operations

• Customization: Available
• Application: Motor, Machinery, Agricultural Machinery, Industry
• Hardness: Hardened Tooth Surface
• Model NO.: ZQ560
• Installation: Vertical Type
• Layout: Shunting
• Gear Shape: Bevel Gear
• Step: Double-Step
• Type: Gear Reducer
• Transport Package: Standard Export Packing and Wood
• Trademark: XIN KAI
• Origin: China
• HS Code: 84834020
• Production Capacity: 2000PCS/Year

Product Description

Product Description

The ZQ Series Reducer: An exemplary cylindrical gear reducer engineered with precision and crafted to perfection for unparalleled performance. This marvel from Shanxi Pingyao Reducer Co., Ltd. is the epitome of reliability across diverse industrial landscapes. Specifically designed for hoisting machinery, conveyor systems, and mining machinery, it excels in delivering high load capacity, unmatched stability, and long-lasting durability. Perfectly suited for industries that require robust and efficient power transmission solutions, the ZQ series stands as a testament to exceptional engineering that supports and enhances a multitude of operational demands.

Core features

1. High load capacity: Featuring advanced hard tooth surface gear engineering, this design effortlessly manages substantial loads, delivering unparalleled performance.
2. High transmission efficiency: Experience the pinnacle of power transfer with optimized gear design and state-of-the-art precision machining that guarantees superior efficiency.
3. Smooth operation: Enjoy whisper-quiet performance with minimal vibration, perfectly suited for prolonged, continuous operation in demanding environments.
4 . Compact structure: Its sleek, lightweight design ensures easy installation and maintenance, saving you time and effort.
5 . Strong durability: Crafted from premium high-strength alloy steel, this product is built to last and thrives in even the toughest working conditions.

The ZQ series reducer stands as a pinnacle of engineering excellence with its high-performance cylindrical gear design specifically tailored for hoisting machinery and industrial equipment. Utilizing a robust hard-flanked gear design and superior high-strength alloy steel material, these reducers offer remarkable load-bearing capabilities and an extended lifespan. This series is celebrated for its outstanding transmission efficiency, stable and quiet operation, and compact form, making it a preferred choice for overhead cranes, gantry cranes, conveyor systems, and mining machinery. With its exceptional reliability and cost-effectiveness, the ZQ series is the premier solution for industrial equipment transmission needs.

Application

 

Packaging & Shipping

 

Packaging
Size	500 (L) * 500 (W) * 400 (D)
Weight	1.2T
Packaging Details	The normal package is wooden box(Size:L*W*H). If export to european countries,the wooden box will be fumigated.If container is too tigher,we will use pe film for packing or pack it according to customers special request.

 

Product Parameters

Shape and Installation Size: Explore the compact yet robust design that ensures seamless integration into your existing systems, providing unmatched reliability and efficiency in the most demanding environments.

Model	Center  distance			Center high	Shape  size			Shaft size				L1		L2	L3	B4	H1	Installation  size							Hole count	Maximum Weight (kg)
	A	a1	az	Ho	L	B	H	High Speed Shaft		Low Speed Shaft								δ	C	C1	Hole distance		aperture
																					S1	S2	d		n
								B1		B2	B3
250	250	100	150	160-1	`	230	325	200		220	164.5	345		101	-	-	-	20	60	28	235	190	17		4	100
350	350	150	200	200-1	730	290	405	260		250	214	470		132	-	-	-	25	100	40	310	250	17		4	200
400	400	150	250	250-1	826	310	490	270		300	234	490		133	-	-	-	25	110	80	370	270	17		4	250
500	500	200	300	300-1.5	986	350	590	330		325	270	620		148	-	-	-	25	130	80	240	310	17		6	390
650	650	250	400	320-1.5	1278	470	700	430		430	342	830		183	495	318	95	35	160	85	215	410	25		8	880
750	750	300	450	320-1.5	1448	510	745	450		450	362	1020		207	620	362	130	35	155	55	275	450	25		8	1100
850	850	350	500	400-1.5	1632	580	875	510		525	403	1100		236	610	418	105	40	155	75	300	520	32		8	1500
1000	1000	400	600	400-1.5	1896	660	965	550		605	507	1350		257	870	478	200	40	200	100	350	590	32		8	2230

ZQ Shaft Size: The ZQ shaft dimensions are precisely engineered to offer perfect alignment and exceptional strength, ensuring smooth and uninterrupted torque transmission for enhanced productivity.

Model	High speed shaft							Low speed shaft
								Z							CA
	d1	d2	L1	L2	b1	t1	B1	d3	L3	L4	b2		t2	B2	mn		D	D1	D2	D3	L5	L6	E	B3	B4	B5
250	30	55	120	58	8	16	195	55	135	83	18	16	58.5	220	3	40	126	65	40	100	35	40	24.5	164	154.5	20
350	40	75	150	82	12	21.3	260	55	165	83	18	16	68.9	270	3	48	150	90	40	110	45	60	27	214	189.5	25
400	40	75	160	82	12	20.7	270	80	185	123	28	24	85	300	3	56	174	90	40	140	45	60	30	234	207.5	25
500	50	85	220	82	16	26.4	330	80	200	123	28	24	85	325	4	56	232	120	40	170	50	75	25	270	238.5	35
650	60	110	290	105	18	31.5	430	110	265	163	36	32	116.5	430	6	56	348	170	45	260	68	95	32	342	310	40
750	60	110	310	105	18	31.5	450	110	285	163	36	32	116.5	450	6	56	348	170	45	260	68	95	32	362	330	40
850	90	150	340	130	24	46.7	510	130	325	198	36	32	137.5	525	8	54	448	200	105	260	78	100	22	403	363	50
1000	90	150	380	130	24	46.7	550	150	365	240	40	36	158.5	605	10	48	500	200	90	320	98	126	45	507	442	60

Ratio: Experience the perfect balance of power and precision with our gearbox's unique ratio, expertly optimized to deliver superior torque output tailored for high-performance mining tasks.

ZQ Ratio
Transmission ratio code			1	2	3	4	5	6	7	8	9
Ratio			48.57	40.17	31.50	23.34	20.49	15.75	12.64	10.35	8.23
Gear	High speed		88	86	85	81	79	77	73	69	64
			11	13	14	18	20	22	26	30	35
	Low speed		85	85	83	83	83	81	81	81	81
			14	14	16	16	16	18	18	18	18

 

 

Company Profile

Founded in 1958, Shanxi Pingyao Reducer Co., LTD. (also known as Shanxi Pingyao Reducer Factory) stands as a pioneering force in the realm of reducer and electric roller innovation. With an unwavering commitment to excellence, we specialize in the research, development, production, and sales of a wide spectrum of reducers that cater to various industrial needs. Our adherence to superior quality and environmental standards is evidenced by our prestigious certifications, including the IS09001 quality system, IS014001 environmental system, OHSAS18001 occupational health and safety system, American API Association product certification, and the coveted national mining products coal mine safety mark certification. Our esteemed reputation is further solidified as an exceptional enterprise within China and a laudable meritorious enterprise in Shanxi Province. The distinction of our 'Xinkai' trademark as a China Famous Trademark underscores our dedication to setting industry benchmarks and delivering unparalleled solutions.

Certifications

Our Advantages

Our company possesses an impeccable quality control system, an innovative product development framework, and a cutting-edge technological advancement system. We boast a rigorous testing protocol and a robust after-sales service structure. In recent years, our commitment to scientific research has soared, leading to optimized research conditions and resources. Our premier product lineup includes the double arc herringbone gear reducer, ZDY, ZLY, ZSY hard tooth surface cylindrical gear reducers, DBY, DCY hard tooth surface conical cylindrical gear reducers, cycloidal pin wheel reducers, NGW planetary gear reducers, JS mining high-power reducers, and an impressive array of over 20 series with more than 3,000 unique specifications of reducers and electric rollers.

The spectrum of reducers crafted by our enterprise finds applications across a diverse range of industries, such as petroleum, metallurgy, chemical, building materials, lifting and transportation, shipping, and mining. Our products are indispensable to these sectors, providing reliable support. Our market presence is prominent nationwide, with a significant footprint extending to Europe, America, Southeast Asia, and various international territories.

Our company ethos is encapsulated in our philosophy: 'gather the wisdom of employees, pursue customer satisfaction.' We envision crafting China's premier products and nurturing a globally renowned brand. Our core values, embedded in the Xinkai corporate culture, revolve around respect, tolerance, integrity, and rigor.

Our company is on an inspiring journey, evolving from a production-centric entity to a dynamic service-oriented industry. We are diligently implementing the '133' medium- and long-term strategic development plan. '1' signifies our comprehensive approach to micro manufacturing, micro service, and strategic planning. The first '3' focuses on market strategy for three product categories: replacing imported reducers, producing export-quality reducers, and creating distinguished products. The second '3' sets forth three strategic objectives: achieving and sustaining first-class product quality, attaining excellence in company operations and management, and fostering an unparalleled level of employee pride and satisfaction.

After Sales Service

Standard Warranty: Enjoy peace of mind with a 12-month warranty or until you reach 2,000 operating hours, ensuring long-lasting reliability and performance, whichever milestone you achieve first.
Extended Warranty: Benefit from optional extended coverage for up to 24 months, providing added security and assurance for your investment.
Global Support: Experience unparalleled global support with round-the-clock, 24/7 technical assistance and a streamlined supply of spare parts to minimize downtime and maximize productivity.
Training: Take advantage of our comprehensive training options, available both on-site and remotely, to master the operation and maintenance of your equipment and ensure optimal performance.