Durable Gearbox Solutions by Optimized Helical Gearbox Design
| Customization: | Available |
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| Application: | Motor |
| Function: | Change Drive Torque, Speed Changing, Speed Reduction |
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Basic Info.
- Model NO.
- K37
- Layout
- Coaxial
- Hardness
- Hardened Tooth Surface
- Installation
- Horizontal Type
- Step
- Three-Step
- Type
- Cylindrical Gear Box
- Transport Package
- Standard Export Wood Packing
- Specification
- 50*30*30cm
- Trademark
- Xinkai
- Origin
- China
- HS Code
- 84834020
- Production Capacity
- 5000 PCS/Year
Packaging & Delivery
- Package Size
- 50.00cm * 80.00cm * 50.00cm
- Package Gross Weight
- 30.000kg
Product Description
The K series reducer is renowned for being a 'right-angle axis helical gear-bevel gear reducer.' Its standout feature lies in the unique configuration where the motor's input shaft and the reducer's output shaft intersect at a 90-degree angle, offering innovative solutions for complex machinery arrangements.
Key Features and Advantages
2. Robust construction and high load capacity: Featuring spiral bevel gears for primary transmission, this design ensures the reducer is exceptionally sturdy, capable of handling substantial radial and impact loads, offering unrivaled durability.
3. Versatile output configurations: Whether it's a solid or hollow shaft (equipped with locking or shrink disks), the output end offers flexible installation options, seamlessly integrating with machines like sprockets and pulleys for efficient 'shaft-mounted' setups.
4. Superior transmission efficiency: Despite a marginally lower efficiency compared to pure helical gears (R series), the bevel gear maintains an impressive performance level, typically exceeding 94% efficiency.
Main Application Scenarios
The right-angle steering and robust design of the K series reducer make it the ideal, virtually unrivaled choice for the following applications:
Belt conveyor (driven roller): The reducer's hollow output shaft mounts directly onto the conveyor's drive roller, delivering a compact, easy-to-install configuration without the need for additional couplings or transmission components like chains.
Plate chain conveyor/chain plate line: Like the belt conveyor, the drive sprocket here can also be directly powered, streamlining the design.
Scraper conveyor: A staple in agricultural and food processing industries for its efficiency.
Elevator: Expertly engineered to elevate materials vertically or at an incline, offering unmatched reliability.
2. Agricultural machinery field
Harvester: Powers crucial components like cutting and conveying mechanisms, essential for optimal harvest operations.
Tractor supporting equipment: Devices such as rotary tillers and seeders require adept power direction changes and resilience against field operation impacts.
3. Engineering machinery and construction equipment
Concrete mixer: Drives essential operations of the mixing tank, ensuring thorough and consistent mixes.
Road construction machinery: Supports auxiliary drives in road rollers and pavers, showcasing versatility and strength.
Mining machinery: Built to thrive in challenging environments, providing robust and durable drive solutions.
4. General industrial equipment
Mixing equipment: Perfect when motors are vertically positioned and mixing shafts are horizontal, or vice versa, ensuring operational excellence.
Winches: Compact right-angle drives efficiently manage the winding of wire ropes, delivering superior performance.
Rubber and plastic machinery: Integral as auxiliary drives in equipment like extruders and calenders, enhancing operational capabilities.
The precision gears are expertly manufactured from premium 20CrMnTi low-carbon alloy steel, undergoing an advanced vacuum carburizing heat treatment process, guaranteeing consistent quality, stability, and remarkably low noise levels.
Innovative Outer Housing Process
1. Engineered mechanical modeling utilizing robust metal molds
2. Precision casting along streamlined production lines
3. Comprehensive artificial aging treatment to enhance durability
4. Intensive shot peening for superior surface finish
5. Precision machining executed in cutting-edge processing centers
6. Rigorous inspection with state-of-the-art coordinate measuring technology
Sophisticated Gear Process
1. Forging excellence, forming the backbone of durable gear construction
2. Precision normalizing for unmatched material uniformity
3. Initial rough turning, laying the groundwork for intricate precision
4. Final finish turning, achieving supreme accuracy and smoothness
5. Expert gear hobbing, crafting impeccably shaped gear teeth
6. Precision chamfering gear edges for enhanced safety and longevity
7. Carburizing and quenching process delivering superior hardness (HRC58-62)
8. Shot peening, enhancing surface durability through advanced treatment
9. Precision grinding of end faces and internal bores for flawless integration
10. Gear grinding, achieving perfection in gear alignment and performance
11. Precision inspection of tooth profile, alignment, and pitch, ensuring Grade 6 excellence
12. Wire cutting of keyways with unmatched precision and accuracy
13. Comprehensive magnetic particle testing, ensuring structural integrity
14. Ultrasonic cleaning and rust prevention, ensuring longevity and optimal performance
Exemplary Bearing Process
1. Forging, establishing a solid foundation for superior bearing performance
2. Consistent normalizing for reliable material properties
3. Precision rough turning and center hole drilling for optimal shaping
4. Finish turning, achieving refined perfection in form
5. Gear hobbing, crafting precision gear interactions with finesse
6. Keyway milling, ensuring impeccable fit and functionality
7. Carburizing and quenching, achieving exceptional hardness (HRC58-62)
8. Expert shot peening, enhancing surface strength and durability
9. Precise center hole correction for perfect alignment
10. External grinding, achieving a flawless surface finish
11. Gear grinding for remarkable precision and performance reliability
12. Detailed inspection of tooth profile, alignment, and pitch, ensuring Grade 6 standards
13. Magnetic particle testing, rigorously ensuring structural integrity
14. Ultrasonic cleaning and rust prevention, maintaining peak condition and durability
| Input power rating and permissible torque | ||||||||||
| Size | 37 | 47 | 57 | 67 | 77 | 87 | 97 | 107 | 127 | 157 |
| Structure | F FA FF FAF FAZ | |||||||||
| Input power | 0.1.8-3.0 | 0.18-3.0 | 0.18-5.5 | 0.18-5.5 | 0.37-11 | 0.75-22 | 1.1-30 | 2.2-45 | 7.5-90 | 11-200 |
| Ratio | 3.81-128.51 | 5.06-189.39 | 5.18-199.70 | 4.21-228.99 | 4.30-281.71 | 4.12-270.76 | 4.68-280.76 | 6.20-254.40 | 4.63-172.17 | 11.92-267.43 |
| Permissible Torque | 200 | 400 | 600 | 820 | 1500 | 3000 | 4300 | 7840 | 12000 | 18000 |
| Gear unit weight | ||||||||||
| Size | 37 | 47 | 57 | 67 | 77 | 87 | 97 | 107 | 127 | 157 |
| Weight | 13 | 17 | 34 | 55 | 90 | 150 | 260 | 402 | 700 | 950 |
Since its inception in 1958, Shanxi Pingyao Reducer Co., Ltd., affectionately recognized as Shanxi Pingyao Reducer Factory, has been a trailblazer in the industrial sector. With a rich and illustrious legacy in the realms of research, development, manufacturing, and sales, we have consistently positioned ourselves as true masters in crafting an extensive array of reducers and electric rollers. Our unyielding dedication to superior quality and groundbreaking innovation is underscored by our distinguished certifications, including the prestigious ISO 9001, reflecting our unwavering commitment to unmatched quality management. Additionally, ISO 14001 showcases our proactive approach to environmental stewardship, and OHSAS 18001 ensures our steadfast adherence to occupational health and safety excellence. Our diverse product line proudly bears esteemed certifications from the American Association and the National Mining Products Coal Mine Safety Mark, exemplifying our unwavering dedication to unparalleled safety and reliability. As an eminent force in China's industrial domain and a vanguard of creativity within Shanxi Province, our acclaimed 'Xinkai' trademark has earned the accolade of China Famous Trademark, serving as a luminous testament to our relentless pursuit of excellence and our indomitable pioneering spirit.
At the prestigious Shanxi Pingyao Reducer Co., Ltd., we are unwavering in our dedication to superior quality control, cutting-edge product innovation, and unmatched after-sales support, solidifying our eminent standing in the industry. Our unyielding commitment to scientific research fuels the continuous enhancement of our capabilities and resources. We specialize in crafting a wide array of high-performance products, including the avant-garde double arc herringbone gear reducer, the robust ZDY, ZLY, ZSY hard tooth surface cylindrical gear reducers, the intricately engineered DBY, DCY conical cylindrical gear reducers, the revolutionary cycloidal pin wheel reducers, the versatile NGW planetary gear reducers, and the formidable JS mining high-power reducer. Our extensive product lineup features over 20 series and an impressive 3,000+ specifications, expertly designed to fulfill the diverse demands of various industries, particularly catering to the precise requirements for electric rollers.
Our extensive range of reducers is expertly crafted to serve a wide spectrum of industries, including petroleum, metallurgy, chemistry, building materials, lifting, transportation, shipping, and mining. Backed by top-tier enterprises, Shanxi Pingyao epitomizes reliability and excellence. Our influence extends beyond national borders, reinforced by a strong international presence as we successfully export to Europe, America, Southeast Asia, and other global markets, nurturing a devoted global clientele of satisfied customers.
Driven by our profound business philosophy that leverages collective wisdom to achieve ultimate customer satisfaction, Shanxi Pingyao Reducer Co., Ltd. remains unwavering in its commitment to creating China's most distinguished products and establishing a world-renowned brand. Our core values-respect, tolerance, integrity, and rigor-are intricately interwoven into the Xinkai corporate culture, propelling our relentless pursuit of excellence and innovation in all our endeavors.
Shanxi Pingyao is embarking on an inspiring transformation from a traditional production-focused entity to a service-oriented powerhouse, as detailed in our ambitious '133' medium- and long-term strategic plan. This visionary blueprint incorporates comprehensive micro-manufacturing and service strategies, with a market strategy centered on three pivotal goals: providing superior quality domestic alternatives to imported reducers, producing export-ready reducers, and developing unique, differentiated products. Our strategic objectives are clearly defined: to consistently uphold industry-leading product quality, to excel in operational efficiency, and to cultivate a workplace environment where employee pride and satisfaction soar to unprecedented heights.
Standard Warranty Coverage: Experience unparalleled peace of mind with our all-encompassing 12-month warranty, or until you reach a remarkable milestone of 2,000 operating hours, whichever arrives first. This ensures steadfast support and confidence in your operations.
Extended Warranty Opportunities: For those desiring further peace of mind, we proudly offer optional coverage extending up to an impressive 24 months. This provides additional reassurance, safeguarding your investment with steadfast commitment.
Unparalleled Global Support: Tap into our formidable global support network, featuring relentless, round-the-clock, 24/7 technical assistance. Benefit from our agile supply chain, ensuring the timely availability of essential spare parts, no matter where you are in the world.
Comprehensive Training: Empower your workforce through our versatile training solutions, accessible both on-site and remotely. These are meticulously crafted to elevate operational proficiency and enhance the maintenance skill sets necessary for optimal performance.
A: Standard models ship in 30-40 days.
A: Yes, we have partnered service centers in key regions.
A: Absolutely! We offer tailored attachments.
A: Full export package (Commercial Invoice, Packing List, Bill of Lading, COC, etc.).
A: Contact us via email/phone for a quote, and confirm with a PI.
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