K Type Efficient Bevel Cylindrical Motor Gearbox Vertical Gear Reducer

Product Details
Customization: Available
Application: Motor
Function: Change Drive Torque, Speed Changing, Speed Reduction
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  • K Type Efficient Bevel Cylindrical Motor Gearbox Vertical Gear Reducer
  • K Type Efficient Bevel Cylindrical Motor Gearbox Vertical Gear Reducer
  • K Type Efficient Bevel Cylindrical Motor Gearbox Vertical Gear Reducer
  • K Type Efficient Bevel Cylindrical Motor Gearbox Vertical Gear Reducer
  • K Type Efficient Bevel Cylindrical Motor Gearbox Vertical Gear Reducer
  • K Type Efficient Bevel Cylindrical Motor Gearbox Vertical Gear Reducer
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  • Overview
  • Product Description
  • Product Parameters
  • Company Profile
  • Certifications
  • Our Advantages
  • After Sales Service
  • FAQ
Overview

Basic Info.

Model NO.
K37
Layout
Coaxial
Hardness
Hardened Tooth Surface
Installation
Horizontal Type
Step
Three-Step
Type
Cylindrical Gear Box
Transport Package
Standard Export Wood Packing
Specification
50*30*30cm
Trademark
Xinkai
Origin
China
HS Code
84834020
Production Capacity
5000 PCS/Year

Packaging & Delivery

Package Size
50.00cm * 80.00cm * 50.00cm
Package Gross Weight
30.000kg

Product Description

 
 
Product Description

The K series reducer is a marvel of engineering, known as a 'right-angle axis helical gear-bevel gear reducer'. Its standout feature is its ability to position the motor's input shaft and the reducer's output shaft at a precise 90-degree angle, enhancing system efficiency and design flexibility.

Key Features and Advantages

1. Right-angle output, transforming power direction: This hallmark feature of the K series allows it to redirect motor power by a full 90 degrees, significantly enhancing equipment layout and economizing space.

2. Robust construction and exceptional load capacity: Utilizing spiral bevel gears, this design ensures a fortified reducer structure, capable of managing hefty radial loads and sudden impact forces with ease.

3. Versatile output configurations: The output can be tailored as a solid or hollow shaft, complemented by locking or shrink disks, facilitating direct integration with machines like sprockets and pulleys for seamless 'shaft-mounted' installations.

4. Superior transmission efficiency: Despite the slightly lower efficiency of bevel gear mechanics compared to pure helical gears (R series), the K series retains a remarkable efficiency above 94%, ensuring reliable performance.
K Type Efficient Bevel Cylindrical Motor Gearbox Vertical Gear Reducer

Main Application Scenarios

The K series reducer's right-angle orientation and solid build make it the go-to choice for the following applications:
K Type Efficient Bevel Cylindrical Motor Gearbox Vertical Gear Reducer
1. Material transportation and automated logistics sectors
Belt conveyor (driven roller): The reducer's hollow output shaft facilitates direct mounting on conveyor drive rollers, offering a streamlined, coupler-free design that simplifies installation.
Plate chain conveyor/chain plate line: Similarly, conveyor drive sprockets benefit from direct drive integration.
Scraper conveyor: Widely used in sectors such as agriculture and food processing for efficient material handling.
Elevator: Essential for elevating materials vertically or along inclined tracks.

2. Agricultural machinery sector
Harvester: Powers cutting, transport, and operational mechanisms efficiently.
Tractor supporting equipment: Includes rotary tillers and seeders, requiring directional power change and resilience against operational impacts.

3. Engineering machinery and construction equipment
Concrete mixer: Drives mixing tanks effectively, ensuring consistent mixing operations.
Road construction machinery: Supports auxiliary drive systems in road rollers and pavers, enhancing construction efficiency.
Mining machinery: Designed for harsh environments, offering rugged and durable drive solutions.

4. General industrial equipment
Mixing equipment: Ideal for setups where motors are vertically aligned with horizontal mixing shafts, or vice versa.
Winches: Necessitate compact right-angle drives for efficient wire rope winding.
Rubber and plastic machinery: Serves as an auxiliary drive for machines like extruders and calenders, optimizing operational performance.
The gear shaft is crafted from high-strength bearing steel, undergoes quenching Our gearbox is crafted with precision machining, and it features a meticulously engineered design offering an exceptional load-bearing capacity that stands up to the most demanding applications, thanks to its robust construction, ensuring seamless and fluid transmission.
K Type Efficient Bevel Cylindrical Motor Gearbox Vertical Gear Reducer
Our precision gears are expertly crafted from premium 20CrMnTi low-carbon alloy steel, then subjected to advanced vacuum carburizing heat treatment processes, ensuring consistently stable quality and a remarkably low noise output.

K Type Efficient Bevel Cylindrical Motor Gearbox Vertical Gear ReducerOuter Housing Process
1. Utilizing mechanical modeling with precision-engineered metal molds
2. Expert casting on a high-efficiency production line
3. Artificial aging treatment to bolster durability
4. Surface enhancement through shot peening
5. Advanced machining operations, conducted in our state-of-the-art processing center
6. Rigorous inspection using cutting-edge coordinate measuring machine technology

Gear Process
1. High-quality forging, the fundamental step in creating robust gears
2. Precision normalizing to ensure uniform material consistency across the product
3. Rough turning, laying the groundwork for detailed precision work ahead
4. Finish turning, achieving the apex of smoothness and precision accuracy
5. Expert gear hobbing for impeccably shaped gear teeth
6. Chamfering the gear edges, enhancing safety and extending durability
7. Carburizing and quenching process, delivering outstanding hardiness (HRC58-62)
8. Expertise in shot peening, fortifying surface resilience with sophisticated treatment techniques
9. Precision grinding of end faces and internal bores, ensuring flawless integration and operation
10. Gear grinding, achieving perfection in gear alignment and functionality
11. Precision inspection for tooth profile, alignment, and pitch, ensuring Grade 6 excellence is met and exceeded
12. Wire cutting of keyways, executed with unsurpassed precision for optimal performance
13. Detailed magnetic particle testing, ensuring integrity through meticulous examination
14. Ultrasonic cleaning and rust prevention processes, safeguarding longevity and peak performance

Bearing Process
1. Forging, establishing a foundational robustness for superior bearing performance
2. Normalizing, providing consistent and reliable material properties essential for performance
3. Rough turning and center hole drilling, precisely shaping the bearing for optimal functionality
4. Finish turning, refining the shape to the pinnacle of perfection
5. Precision gear hobbing, the art of crafting precise gear interactions
6. Keyway milling, ensuring perfect fit and seamless functionality
7. Carburizing and quenching, achieving exceptional hardness (HRC58-62) for enduring performance
8. Shot peening, expertly enhancing surface durability and strength for long-lasting resilience
9. Center hole correction, guaranteeing perfect alignment for superior operation
10. External grinding, crafting a flawless surface finish that meets the highest standards
11. Gear grinding, achieving ultimate precision and performance reliability
12. Comprehensive inspection of tooth profile, alignment, and pitch, ensuring compliance with Grade 6 standards
13. Rigorous magnetic particle testing, ensuring structural integrity through detailed examination
14. Ultrasonic cleaning and rust prevention, maintaining peak condition and extending durability for an enhanced lifespan
K Type Efficient Bevel Cylindrical Motor Gearbox Vertical Gear Reducer
 
Product Parameters
Input power rating and permissible torque
Size 37 47 57 67 77 87 97 107 127 157
Structure F FA FF FAF FAZ
Input power 0.1.8-3.0 0.18-3.0 0.18-5.5 0.18-5.5 0.37-11 0.75-22 1.1-30 2.2-45 7.5-90 11-200
Ratio 3.81-128.51 5.06-189.39 5.18-199.70 4.21-228.99 4.30-281.71 4.12-270.76 4.68-280.76 6.20-254.40 4.63-172.17 11.92-267.43
Permissible Torque 200 400 600 820 1500 3000 4300 7840 12000 18000
Gear unit weight
Size 37 47 57 67 77 87 97 107 127 157
Weight 13 17 34 55 90 150 260 402 700 950
Introducing the K Series reducer, a masterful solution crafted for addressing the quintessential challenges of power steering and optimizing compact spaces. This exquisite piece of engineering is the ideal choice for applications necessitating precise power redirection and is unparalleled in handling substantial loads directly applied to the output side. It shines in scenarios such as propelling rollers within diverse conveyor equipment, establishing itself as the de facto standard in the industry.


 
Company Profile

 

Since its illustrious inception in 1958, Shanxi Pingyao Reducer Co., Ltd., fondly known as Shanxi Pingyao Reducer Factory, has emerged as a trailblazer in the industrial sector. With an enduring legacy in research, development, manufacturing, and sales, we have firmly established ourselves as maestros in the art of crafting an extensive array of reducers and electric rollers. Our steadfast dedication to superior quality and groundbreaking innovation is highlighted by our distinguished certifications, including the prestigious ISO 9001, reflecting our unwavering commitment to unmatched quality management. Moreover, our ISO 14001 certification proudly showcases our proactive approach to environmental stewardship, while our OHSAS 18001 certification underscores our steadfast adherence to occupational health and safety excellence. Each product in our illustrious line proudly bears esteemed certifications from the American API Association, alongside the national mining products coal mine safety mark, exemplifying our unwavering dedication to unparalleled safety and reliability. As a formidable force in China's industrial domain and a beacon of innovation within Shanxi Province, our 'Xinkai' trademark has been honored as a China Famous Trademark, a luminous testament to our relentless pursuit of excellence and our indomitable pioneering spirit.

Certifications
K Type Efficient Bevel Cylindrical Motor Gearbox Vertical Gear Reducer
K Type Efficient Bevel Cylindrical Motor Gearbox Vertical Gear Reducer
K Type Efficient Bevel Cylindrical Motor Gearbox Vertical Gear Reducer
Our Advantages

At the esteemed Shanxi Pingyao Reducer Co., Ltd., we are committed to the pinnacle of quality control, leading-edge product innovation, and unparalleled after-sales service, establishing our distinct mark in the industry. Our relentless pursuit of scientific research propels the constant advancement of our capabilities and resources. We excel in creating an extensive variety of high-performance products, including the state-of-the-art double arc herringbone gear reducer, the sturdy ZDY, ZLY, ZSY hard tooth surface cylindrical gear reducers, the meticulously crafted DBY, DCY conical cylindrical gear reducers, the breakthrough cycloidal pin wheel reducers, the adaptable NGW planetary gear reducers, and the powerful JS mining high-power reducer. Our expansive product catalog boasts over 20 series and a remarkable 3,000+ specifications, expertly tailored to meet the diverse demands of multiple industries, particularly the specific needs for electric rollers.

K Type Efficient Bevel Cylindrical Motor Gearbox Vertical Gear Reducer
K Type Efficient Bevel Cylindrical Motor Gearbox Vertical Gear Reducer
K Type Efficient Bevel Cylindrical Motor Gearbox Vertical Gear Reducer
K Type Efficient Bevel Cylindrical Motor Gearbox Vertical Gear Reducer
K Type Efficient Bevel Cylindrical Motor Gearbox Vertical Gear Reducer



Our comprehensive range of reducers is meticulously engineered to cater to an extensive array of industries, including petroleum, metallurgy, chemistry, building materials, lifting, transportation, shipping, and mining. Endorsed by top-tier enterprises, Shanxi Pingyao stands as a paragon of reliability and excellence. Our influence transcends domestic borders, bolstered by a robust international presence as we successfully export to Europe, America, Southeast Asia, and other global markets, cultivating a dedicated global clientele of satisfied patrons.

K Type Efficient Bevel Cylindrical Motor Gearbox Vertical Gear Reducer
K Type Efficient Bevel Cylindrical Motor Gearbox Vertical Gear Reducer
K Type Efficient Bevel Cylindrical Motor Gearbox Vertical Gear Reducer


Guided by our profound business philosophy that harnesses collective wisdom to achieve ultimate customer satisfaction, Shanxi Pingyao Reducer Co., Ltd. is steadfastly committed to crafting China's most distinguished products and establishing a globally renowned brand. Our core values-respect, tolerance, integrity, and rigor-are deeply woven into the Xinkai corporate culture, propelling our relentless pursuit of excellence and innovation across all our endeavors.

K Type Efficient Bevel Cylindrical Motor Gearbox Vertical Gear Reducer
K Type Efficient Bevel Cylindrical Motor Gearbox Vertical Gear Reducer


Shanxi Pingyao is embarking on an inspiring transformative journey from a traditional production-centered entity to a service-oriented powerhouse, as detailed in our ambitious '133' medium- and long-term strategic plan. This visionary blueprint integrates comprehensive micro-manufacturing and service strategies, with a market strategy centered on three pivotal objectives: delivering superior quality domestic alternatives to imported reducers, producing export-ready reducers, and developing unique, differentiated products. Our strategic goals are clearly defined: to consistently uphold industry-leading product quality, to excel in operational efficiency, and to cultivate a workplace environment where employee pride and satisfaction reach unprecedented heights.

After Sales Service

Standard Warranty Coverage: Experience unmatched serenity and confidence with our comprehensive 12-month warranty, or until the outstanding achievement of 2,000 operating hours is reached-whichever comes first. This robust warranty bolsters unwavering support for your operations.
Extended Warranty Opportunities: For those seeking even greater assurance, we offer extended coverage options that stretch up to an impressive 24 months. This additional coverage guarantees extra peace of mind, protecting your investment with our unwavering dedication.
Unparalleled Global Support: Leverage our exceptional global support network, which offers relentless, round-the-clock, 24/7 technical assistance. Enjoy the benefits of our nimble supply chain, ensuring the swift delivery of essential spare parts, wherever your operations may be across the globe.
Comprehensive Training: Empower your team with our diverse training solutions, available both on-site and remotely. These are expertly designed to boost operational excellence and refine the maintenance skill sets crucial for peak performance.

FAQ

 

Q: What's the lead time for orders?
A: Standard models ship in 30-40 days.
Q: Do you provide after-sales service overseas?
A: Yes, we have partnered service centers in key regions.
 
Q: Can I request a customized bucket size?
A: Absolutely! We offer tailored attachments.
 
Q: What documents do you provide for export?
A: Full export package (Commercial Invoice, Packing List, Bill of Lading, COC, etc.).
 
Q: How do I place an order?
A: Contact us via email/phone for a quote, and confirm with a PI.
 
 
 
 
 

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