K Series Helical-Bevel Gearbox for Vertical and Horizontal Use with Motor Pairing

• Customization: Available
• Application: Motor
• Function: Change Drive Torque, Speed Changing, Speed Reduction
• Model NO.: K37
• Layout: Coaxial
• Hardness: Hardened Tooth Surface
• Installation: Horizontal Type
• Step: Three-Step
• Type: Cylindrical Gear Box
• Transport Package: Standard Export Wood Packing
• Specification: 50*30*30cm
• Trademark: Xinkai
• Origin: China
• HS Code: 84834020
• Production Capacity: 5000 PCS/Year
• Package Size: 50.00cm * 80.00cm * 50.00cm
• Package Gross Weight: 30.000kg

Product Description

 

 

Product Description

The K series reducer is a mechanical marvel known as a 'right-angle axis helical gear-bevel gear reducer.' Its standout feature is the ingenious arrangement where the input shaft of the motor and the output shaft of the reducer are meticulously aligned at a 90-degree angle, ensuring optimal mechanical performance.

Key Features and Advantages

1. Right-angle output, redefining power direction: The paramount advantage of the K series lies in its ability to redirect power from the motor by an impressive 90 degrees, thus revolutionizing the structural configuration of equipment and maximizing space efficiency.

2. Robust construction with exceptional load-bearing capacity: Engineered with spiral bevel gears as the primary transmission, this design fortifies the reducer structure, enabling it to withstand substantial radial and impact loads effortlessly.

3. Versatile output configurations: Designed for ultimate convenience, the output end is available as a solid or hollow shaft (featuring a locking or shrink disk), facilitating seamless direct connection with machinery (like sprockets and pulleys) for efficient 'shaft-mounted' installation.

4. Superior transmission efficiency: While the bevel gear provides nearly as high efficiency as the R series' pure helical gears, it consistently achieves performance levels greater than 94%, ensuring optimal energy utilization.

Main Application Scenarios

The unique right-angle design and solid construction make the K series reducer an indispensable choice in an array of demanding applications:

1. Material transportation and automated logistics:
Belt conveyor (driven roller): The reducer's hollow output shaft can be directly affixed to a conveyor's drive roller, offering a streamlined, space-saving design devoid of cumbersome additional components like couplings or chains.
Plate chain conveyor/chain plate line: Equally, the conveyor's drive sprocket can be engaged directly for seamless operation.
Scraper conveyor: Widely utilized across the agriculture and food processing sectors for its reliability.
Elevator: Expertly designed to handle vertical or inclined material lifting tasks with ease.

2. Agricultural machinery:
Harvester: Strategically powers cutting, transporting, and other vital mechanisms.
Tractor supporting equipment: Equipment like rotary tillers and seeders rely on this efficient power redirection and durability to tackle the dynamic demands of field operations.

3. Engineering machinery and construction equipment:
Concrete mixer: Drives the core mixing tank, ensuring uniform and efficient mixing.
Road construction machinery: Vital for powering auxiliary drives in road rollers, pavers, and more, providing robust performance in challenging conditions.
Mining machinery: Built to endure the harshest environments, offering a robust and durable drive solution vital for mining operations.

4. General industrial equipment:
Mixing equipment: Ideal when the motor needs to be vertically oriented while maintaining horizontal mixer shaft placement, or vice versa.
Winches: Designed for compact right-angle drives necessary to effectively wind wire ropes.
Rubber and plastic machinery: Key auxiliary drive for extruders and calenders, enhancing operational efficiency.

The gear shaft is crafted from high-strength bearing steel, undergoes This remarkable gearbox undergoes quenching, combined with precision machining, boasts a remarkable load-bearing capacity, ensuring flawlessly smooth transmission.
Precision gears are expertly crafted from 20CrMnTi low-carbon alloy steel, and they undergo advanced vacuum carburizing heat treatment, ensuring consistent quality and whisper-quiet operation.

Outer Housing Process
1. Crafted through mechanical modeling with high-grade metal molds,
2. Precisely cast on the production line for seamless form,
3. Undergoes artificial aging treatment to bolster durability,
4. Enhanced by shot peening for added resilience,
5. Subjected to advanced machining operations at a state-of-the-art processing center,
6. Meticulously inspected using cutting-edge coordinate measuring machine technology.

Gear Process
1. Initiated with high-quality forging, the cornerstone of robust gear creation,
2. Undergoes precision normalizing to ensure consistent material excellence,
3. Commences with rough turning, establishing the groundwork for precision,
4. Culminates in finish turning, achieving peak smoothness and exactness,
5. Perfectly shaped gear teeth emerge from expert gear hobbing,
6. Chamfering edges, enhancing both safety and endurance,
7. Carburizing and quenching infuse exceptional hardness (HRC58-62),
8. Shot peening fortifies the surface, enhancing resilience through expert treatment,
9. Precision grinding of end faces and internal bores ensures flawless integration,
10. Gear grinding achieves perfection in alignment,
11. Rigorous precision inspection ensures tooth profile, alignment, and pitch meet Grade 6 excellence,
12. Wire cutting of keyways executed with unmatched precision,
13. Magnetic particle testing, ensuring integrity through meticulous examination,
14. Ultrasonic cleaning and rust prevention, safeguarding longevity and peak performance.

Bearing Process
1. Forging establishes a robust foundation for superior bearing performance,
2. Normalizing ensures consistent and reliable material properties,
3. Rough turning and center hole drilling shape the bearing with precision,
4. Finish turning refines the shape to perfection,
5. Gear hobbing crafts precise interactions,
6. Keyway milling ensures a perfect fit and functionality,
7. Carburizing and quenching achieve exceptional hardness (HRC58-62),
8. Shot peening expertly enhances surface durability and strength,
9. Center hole correction guarantees perfect alignment,
10. External grinding crafts a flawless surface finish,
11. Gear grinding delivers ultimate precision and performance reliability,
12. Detailed inspection ensures tooth profile, alignment, and pitch meet Grade 6 standards,
13. Magnetic particle testing rigorously ensures structural integrity,
14. Ultrasonic cleaning and rust prevention maintain peak condition and durability.

 

Product Parameters

Input power rating and permissible torque
Size	37	47	57	67	77	87	97	107	127	157
Structure	F FA FF FAF FAZ
Input power	0.1.8-3.0	0.18-3.0	0.18-5.5	0.18-5.5	0.37-11	0.75-22	1.1-30	2.2-45	7.5-90	11-200
Ratio	3.81-128.51	5.06-189.39	5.18-199.70	4.21-228.99	4.30-281.71	4.12-270.76	4.68-280.76	6.20-254.40	4.63-172.17	11.92-267.43
Permissible Torque	200	400	600	820	1500	3000	4300	7840	12000	18000
Gear unit weight
Size	37	47	57	67	77	87	97	107	127	157
Weight	13	17	34	55	90	150	260	402	700	950

Experience the power and precision of the K Series reducer, a masterful solution in engineering designed to expertly tackle the challenges of power steering within compact spaces. Ideal for scenarios demanding power redirection and accommodating hefty loads directly on the output side, this versatile reducer has set a benchmark in the industry. Particularly distinguished in driving rollers across an array of conveyor equipment, the K Series has ascended to be the industry default, renowned for its reliability and excellence.


 

Company Profile

 

Since its inception in 1958, Shanxi Pingyao Reducer Co., Ltd., affectionately known as Shanxi Pingyao Reducer Factory, has carved a distinguished niche as a trailblazer in the industrial sector. With a heritage steeped in the realms of research, development, manufacturing, and sales, our company has consistently established itself as a master in the creation of a diverse range of reducers and electric rollers. Our unwavering dedication to superior quality and groundbreaking innovation is exemplified by our distinguished certifications. ISO 9001 reflects our commitment to unmatched quality management, while ISO 14001 underscores our proactive approach to environmental stewardship. Additionally, OHSAS 18001 attests to our steadfast adherence to occupational health and safety excellence. Our product line proudly boasts esteemed certifications from the American Association and the National Mining Products Coal Mine Safety Mark, exemplifying our steadfast dedication to safety and reliability. As a formidable force in China's industrial domain and a vanguard of innovation within Shanxi Province, our 'Xinkai' trademark has earned the prestigious accolade of China Famous Trademark. This achievement stands as a luminous testament to our relentless pursuit of excellence and our indomitable pioneering spirit.

Certifications

Our Advantages

At the esteemed Shanxi Pingyao Reducer Co., Ltd., our unwavering commitment to unrivaled quality control, avant-garde product innovation, and exceptional after-sales service has firmly established us as industry leaders. Our devotion to pioneering scientific research fuels the continuous enhancement of our capabilities and resources. With expertise in crafting a diverse range of high-performance products, we offer the cutting-edge double arc herringbone gear reducer, resilient ZDY, ZLY, ZSY hard tooth surface cylindrical gear reducers, precision-engineered DBY, DCY conical cylindrical gear reducers, revolutionary cycloidal pin wheel reducers, versatile NGW planetary gear reducers, and the robust JS mining high-power reducer. Our expansive product lineup includes over 20 series and an impressive 3,000+ specifications, each meticulously designed to satisfy the diverse requirements of various industries, with a particular focus on the specific needs of electric rollers.

Our comprehensive suite of reducers is meticulously crafted to meet the versatile needs of a wide range of industries, such as petroleum, metallurgy, chemistry, building materials, lifting, transportation, shipping, and mining. Endorsed by premier enterprises, Shanxi Pingyao is synonymous with reliability and excellence, transcending domestic borders with a formidable international presence. We successfully export our products to Europe, America, Southeast Asia, and other global markets, nurturing a dedicated global clientele of loyal and satisfied patrons.

Driven by a profound business philosophy that leverages collective insight to achieve unparalleled customer satisfaction, Shanxi Pingyao Reducer Co., Ltd. remains steadfast in crafting China's most esteemed products and establishing a globally acclaimed brand. Our core values-respect, tolerance, integrity, and rigor-are deeply embedded within the Xinkai corporate culture, fueling our relentless pursuit of excellence and innovation across all endeavors.

Shanxi Pingyao is poised for an inspiring transformation from a traditional production-centered entity to a dynamic service-oriented powerhouse, as outlined in our ambitious '133' medium- and long-term strategic plan. This visionary roadmap seamlessly integrates comprehensive micro-manufacturing and service strategies, with a market strategy that prioritizes three core objectives: providing superior domestic alternatives to imported reducers, producing export-ready reducers, and developing innovative, differentiated products. Our strategic goals are unequivocally defined: to consistently maintain industry-leading product quality, to excel in operational efficiency, and to cultivate a workplace environment that fosters unparalleled employee pride and satisfaction.

After Sales Service

Standard Warranty Coverage: Experience unparalleled peace of mind with our comprehensive 12-month warranty, or until you reach a remarkable milestone of 2,000 operating hours, whichever arrives first. This offers unwavering support, ensuring confidence and security in your operations.
Extended Warranty Opportunities: For those seeking further assurance, we are pleased to offer optional coverage extending up to an impressive 24 months. This provides added reassurance, protecting your investment with steadfast dedication.
Unparalleled Global Support: Access our formidable global support network, featuring constant, round-the-clock, 24/7 technical assistance. Leverage our agile supply chain, guaranteeing timely availability of essential spare parts, no matter where you are in the world.
Comprehensive Training: Empower your team with our versatile training solutions, available both on-site and remotely. These are expertly designed to elevate operational efficiency and enhance maintenance skills necessary for optimal performance.

FAQ

 

Q: What's the lead time for orders?
A: Standard models ship in 30-40 days.

Q: Do you provide after-sales service overseas?
A: Yes, we have partnered service centers in key regions.

 

Q: Can I request a customized bucket size?
A: Absolutely! We offer tailored attachments.

 

Q: What documents do you provide for export?
A: Full export package (Commercial Invoice, Packing List, Bill of Lading, COC, etc.).

 

Q: How do I place an order?
A: Contact us via email/phone for a quote, and confirm with a PI.