Customization: | Available |
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Application: | Motor, Machinery, Agricultural Machinery, Industrial Transmission, Agricul,Mining, Servo Mot |
Hardness: | Hardened Tooth Surface |
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The DCY Series Conveyor Reducer is a crucial gearbox for conveyor systems, specifically designed to convert high-speed motor rotation into low-speed, high-torque output efficiently. This reliable speed reducer plays a vital role in ensuring the smooth and effective transportation of materials across various industries, including mining, metallurgy, chemical, building materials, ports, and logistics. It is a key component of belt conveyors, scraper conveyors, and other equipment.
Key Features
Efficient Transmission: Crafted from high-quality alloy steel and employing processes like carburizing, quenching, and finishing, our gears offer exceptional precision and rigidity. This results in high transmission efficiency, effectively minimizing energy loss for your conveyor systems.
Large Torque Output: The DCY Series features a well-designed gear configuration and transmission ratio that supports substantial output torque. This capability ensures that the conveyor meets heavy load demands without compromising performance.
Compact Structure: With a modular design, this gear reducer is compact and lightweight, making installation and maintenance straightforward, which is vital for industrial applications.
Smooth Operation: Optimized. This design minimizes vibration and noise, contributing to a better working environment while ensuring effective material handling.
Strong Durability: Our gears and gear shafts are treated through carburization and quenching, along with precision tooth grinding. This not only enhances their mechanical properties and wear resistance but also ensures a long service life, which is essential for industrial gearbox applications.
Strong Adaptability: The DCY Series is flexible and adaptable, offering various models and transmission ratios to suit different conveyor types and working conditions, making it an ideal solution for diverse industrial needs.
Keywords: gearbox, gear reducer, servo motor, speed reducer, transmission, industrial gearbox, mining, belt conveyor, bevel gear, helical gear.
Performance Characteristics
Our exceptional products proudly boast a range of unparalleled performance characteristics that include an impressive high load-carrying capacity, remarkably low noise levels, compact size, and lightweight construction. Furthermore, they offer outstanding efficiency and an extended service life, ensuring reliable and enduring functionality across diverse applications.
Application
The reducer's input shaft can operate at a maximum speed of 1500rpm, ensuring optimal performance under demanding conditions.
The gear's circumferential speed is meticulously maintained at a maximum of 20m/s, providing precise and controlled motion.
Operating effectively in environments with temperatures ranging from 40-45ºC, if the ambient temperature drops below 0ºC, it is crucial to preheat the lubricating oil to +10ºC to ensure smooth startup.
DCY type retarder thermal power meter | |||||||||||||
Environmental condition |
Air velocity m/s |
160 | 180 | 200 | 224 | 250 | 280 | 315 | 355 | 400 | 450 | 500 | 560 |
PG1/KW | |||||||||||||
In a small workshop | ≥0.5 | 32 | 40 | 50 | 61 | 76 | 95 | 118 | 143 | 180 | 225 | 279 | 355 |
Medium and large workshops | ≥1.4 | 45 | 57 | 71 | 85 | 106 | 133 | 165 | 201 | 252 | 316 | 391 | 497 |
In the open air | ≥3.7 | 62 | 77 | 96 | 116 | 144 | 181 | 224 | 272 | 342 | 429 | 531 | 675 |
Founded in 1958, Shanxi Pingyao Reducer Co., Ltd. (Shanxi Pingyao Reducer Factory) is a pioneer in the R&D, manufacturing, and sales of a diverse range of reducers and electric rollers. Accredited with ISO9001, ISO14001, and OHSAS18001 certifications, as well as American API Association certification and the national mining products coal mine safety mark, our company exemplifies excellence in China and Shanxi Province. Our revered 'Xinkai' trademark has been honored with the prestigious title of China Famous Trademark, highlighting our commitment to quality and innovation.
Boasting a comprehensive quality control, product development, and technological innovation system, our company is equipped with rigorous testing protocols and a dedicated after-sales service team. Our commitment to scientific advancement has led to significant investment in research, optimizing our research conditions and capabilities. Our portfolio includes more than 3,000 specifications across 20 series, such as double arc herringbone gear reducers, ZDY, ZLY, ZSY hard tooth surface cylindrical gear reducers, DBY, DCY hard tooth surface conical cylindrical gear reducers, cycloidal pin wheel reducers, NGW planetary gear reducers, and JS mining high-power reducers.
Our wide array of reducers is integral to major sectors including petroleum, metallurgy, chemical, building materials, lifting, transportation, shipping, and mining. Our market presence is robust, spanning across China and extending internationally to Europe, America, Southeast Asia, and beyond, where our products are esteemed for their reliability and performance.
Guided by the philosophy 'gather the wisdom of employees, pursue customer satisfaction,' we strive to craft first-class products and aspire to build a world-renowned brand. Our core values of 'respect, tolerance, integrity, and rigor' drive the Xinkai corporate culture, fostering an environment of excellence and innovation.
We are evolving from a production-focused company to a holistic production-oriented service industry, implementing our ambitious '133' strategic development plan. '1' signifies the deployment of comprehensive micro-manufacturing and micro-service strategies. The first '3' highlights our strategic focus on three product markets: replacing imported reducers, manufacturing for export, and differentiated products. The second '3' outlines our strategic objectives: achieving and sustaining first-class product quality, attaining top-tier operational and management excellence, and fostering unparalleled employee pride and satisfaction.