|
Still deciding? Get samples of $ !
Order Sample
|
| Customization: | Available |
|---|---|
| Application: | Motor, Machinery, Marine, Agricultural Machinery, Industrial; Mining; Coal Mine; Building |
| Hardness: | Hardened Tooth Surface |
| Shipping Cost: | Contact the supplier about freight and estimated delivery time. |
|---|
| Payment Methods: |
|
|---|---|
| Support payments in USD |
| Secure payments: | Every payment you make on Made-in-China.com is protected by the platform. |
|---|
| Refund policy: | Claim a refund if your order doesn't ship, is missing, or arrives with product issues. |
|---|
Suppliers with verified business licenses
Audited Supplier Audited by an independent third-party inspection agency
DCY gearbox is a high-performance Industrial Gear Reducer designed for heavy-duty power transmission across various sectors. It integrates the advantages of multiple reducer types, combining a Hardened Bevel Helical Gear Reducer with a Cylindrical Gear Reducer. This design merges efficient torque transfer with compact right-angle capability, enabling it to function as a Bevel Helical Speed Reducer for angular reduction and a Parallel Shaft & Bevel Gear Reducer for flexible shaft arrangements. It also serves as a Right-Angle Gear Reducer in perpendicular layouts.
As a robust Heavy-Duty Gear Drive, it features a Hard tooth surface Gear Reducer structure. Key gears are precision quenched and ground, creating a hardened surface that enhances wear resistance, impact capacity, and service life-suitable for high-torque, high-speed operations in harsh conditions. It can also be configured as a Shaft-Mounted Gearbox for direct mounting, saving space and improving stability.
Beyond standard DCY gearbox models, we excel in custom non-standard solutions tailored to your needs. Whether you require adjusted transmission ratios, torque capacity, installation dimensions, input/output methods, or special designs (e.g., corrosion resistance, high-temperature resistance) for unique environments, our engineering team will collaborate closely to develop optimized, reliable gear systems aligned with your operational requirements.
1. Efficient Transmission: Our gears are meticulously crafted from top-grade alloy steel, undergoing sophisticated processes like carburizing, quenching, and fine finishing. This meticulous engineering bestows our gears with extraordinary precision and rigidity. The result? Remarkably high transmission efficiency that effectively minimizes energy loss, empowering your conveyor systems to operate at peak performance.
2. Large Torque Output: The DCY Series boasts an expertly engineered gear configuration and transmission ratio that allows for an impressive output torque. This robust capability guarantees that your conveyor effortlessly tackles heavy load demands, all while maintaining superior performance without a hitch.
3. Compact Structure: With its modular design, this gear reducer is exceptionally compact and lightweight, ensuring that installation and maintenance are a breeze-crucial advantages for any industrial application, reducing downtime and enhancing productivity.
4. Smooth Operation: The optimized gear meshing and transmission mechanisms are designed to enhance operational efficiency, delivering seamless and smooth performance. This design minimizes vibration and noise, thereby fostering a tranquil working environment while ensuring efficient material handling.
5. Strong Durability: Our gears and gear shafts undergo rigorous carburization, quenching, and precision tooth grinding. These processes significantly enhance their mechanical properties and wear resistance, ensuring a prolonged service life, which is absolutely vital for demanding industrial gearbox applications.
6. Strong Adaptability: The DCY Series is lauded for its remarkable flexibility and adaptability, offering an array of models and transmission ratios to perfectly match diverse conveyor types and working conditions. This makes it the quintessential solution tailored for a wide spectrum of industrial requirements.
DCY (three-stage bevel gear) and DBY (two-stage bevel gear) reducers are the epitome of versatility and durability, making them high-power reducers with hardened teeth and a vertical shaft arrangement. These state-of-the-art reducers adhere to the national standard JB/T 9002-1999, seamlessly converting high-speed, low-torque motor output into low-speed, high-torque output, while skillfully executing a 90° change of direction. Below, explore common application scenarios across various industries for quick and efficient identification.
1. Belt Conveyor
• Main Drive: Whether fixed or telescopic, these conveyors are designed to handle belt widths of 800 mm or more with ease and reliability
• Power Range: Offering an impressive power spectrum from 15 kW to a powerful 500 kW
• Typical Layout: Motor → Fluid Coupling → DCY400 → Drive Drum, ensuring optimal performance and efficiency
2. Bucket Elevator
• NE/NSE plate chain elevators tailored for bulk grain silos at cement plants, steel mills, and ports
• Capable of vertical lifting heights of 30-60 meters, expertly handling right-angle reversing and high-torque demands
• Commonly utilized DBY250-DBY400 motors, covering power ranges of 45-110 kW for versatile functionality
3. Scraper/Chain Conveyor
• SGZ800/750 scraper conveyor, a robust choice for underground coal mines
• Operating at low speeds of 30-60 rpm, it adeptly manages high shock loads with the selection of a DCY500 three-stage reducer
4. Screw Conveyor
• LS/GX Screw conveyors, optimally suitable for the cement, fertilizer, and grain industries
• Spanning lengths of 15-30 meters, they efficiently execute a right-angle turn utilizing the DBY200-DBY280
5. Metallurgy and rolling mill auxiliary lines
• Designed for heating furnace travel beams, cooling bed traverse chains, and rolling mill roller tables, even under
• High temperatures and high impacts, making the hardened DCY screw conveyor with fans or cooling coils the perfect choice
6. Ports and mines
• Featuring travel and rotation mechanisms for ship loaders and stacker/reclaimers
• Built to endure outdoor exposure to salt spray and dust by utilizing a fully enclosed DCY screw conveyor with a protective rain shield
7. Chemicals and construction materials
• Ideal for rotary kiln drums, vertical mill feed belts, and packaging machine conveyor lines
• Engineered for 24/7 continuous operation demanding a bearing life of up to 50,000 hours, the DCY heavy-duty series is unmatched
8. Electric power and environmental protection
• Seamlessly integrated into coal conveying systems in power plants and front feed chain conveyors in waste incineration plants
• Designed to thrive in high dust and humidity environments with a Motor + Backstop + DCY Combination
In summary, these reducers have become the industry standard for heavy-duty, continuous-duty applications, such as in Our Heavy Duty Conveyor Gearbox DCY Vertical Axis is expertly engineered to seamlessly integrate with a range of industrial applications, including belt conveyors, elevators, scrapers, and screw conveyors. This versatility ensures optimal performance in even the most demanding environments.This product is specifically designed to address the critical need for converting high-speed, low-torque motor output into low-speed, high-torque output with incredible efficiency, making it an essential component for industries that require robust and reliable power transmission. The innovative design offers a precise 90° rotation, providing unparalleled flexibility and adaptability to meet the unique demands of your mining operations.Experience the superior quality and performance that Shanxi Pingyao Reducer Co., Ltd. is renowned for, and empower your mining equipment with the strength and reliability it requires to excel.
| DCY type retarder thermal power meter | |||||||||||||
| Environmental condition |
Ambient airflow velocity m/s |
160 | 180 | 200 | 224 | 250 | 280 | 315 | 355 | 400 | 450 | 500 | 560 |
| PG1/KW | |||||||||||||
| Small space, small workshop |
≥0.5 | 22 | 27 | 34 | 41 | 52 | 65 | 81 | 99 | 124 | 156 | 192 | 245 |
| Large room, workshop |
≥1.4 | 31 | 38 | 48 | 58 | 73 | 91 | 114 | 139 | 174 | 218 | 270 | 343 |
| In the open air | ≥3.7 | 42 | 52 | 65 | 79 | 99 | 124 | 155 | 189 | 237 | 296 | 366 | 465 |
Note: Discover the unrivaled flexibility of our solutions! The thermal power PG2 can be customized precisely to your specifications. When the reducer is outfitted with a cooling tube, it opens doors to flexible design solutions tailored just for you, ensuring optimal performance and efficiency.
Shanxi Pingyao Reducer Co., LTD. (Shanxi Pingyao Reducer Factory) is a distinguished enterprise, proudly established in 1958. We specialize in the pioneering research and development, meticulous manufacturing, and comprehensive sales of a wide array of reducers and electric rollers. Our company stands tall with its prestigious certifications: ISO9001 for unparalleled quality management, ISO14001 for esteemed environmental stewardship, and OHSAS18001 ensuring occupational health and safety excellence. Furthermore, our products are endorsed by the American Association and have achieved the national mining product coal mine safety mark certification. Celebrated as one of China's exceptional enterprises and a meritorious contributor within Shanxi Province, our "Xinkai" trademark has been honored with the prestigious title of China Famous Trademark, symbolizing our commitment to quality and innovation.
Shanxi Pingyao Reducer Co., Ltd. stands at the pinnacle of industrial excellence, boasting an impeccable system of quality control, product development, and technological innovation. We pride ourselves on a rigorous testing paradigm and a dedicated after-sales service framework. Our recent strides in scientific research have been propelled by significant investments, optimizing both conditions and resources to foster innovation. Our hallmark products include the double arc herringbone gear reducer, ZDY, ZLY, ZSY hard tooth surface cylindrical gear reducers, and the robust DBY, DCY hard tooth surface conical cylindrical gear reducers. We also specialize in cycloidal pin wheel reducers, NGW planetary gear reducers, JS mining high-power reducers, and an expansive array of 20 series encompassing over 3,000 diverse specifications of reducers and electric rollers.
Our extensive range of reducers is integral to the operations of leading enterprises across various sectors such as petroleum, metallurgy, chemicals, construction, materials handling, transportation, shipping, and mining. Our products seamlessly integrate with and support these industries, creating a market presence that spans the nation and extends to influential markets across Europe, America, Southeast Asia, and beyond.
At the heart of our corporate ethos is a philosophy that merges the collective wisdom of our dedicated employees with a relentless pursuit of customer satisfaction. We aspire to 'create China's first-class products and forge a world-renowned brand.' Our values are deeply rooted in respect, tolerance, integrity, and rigorous standards, shaping our esteemed corporate culture.
Our company is undergoing a dynamic transformation from a traditional production entity to a forward-thinking service-oriented industry, guided by our ambitious '133' medium- and long-term development strategic plan. '1' represents our holistic approach incorporating micro manufacturing, micro services, and strategic planning. The first '3' denotes our commitment to three strategic market positions: substituting imported reducers, manufacturing export-grade reducers, and developing differentiated products. The second '3' encapsulates our strategic achievements: attaining and sustaining industry-leading product quality, excelling in company operations and management, and fostering a workplace that instills unparalleled pride and happiness among our employees.
Standard Warranty: Enjoy a comprehensive warranty of 12 months or 2,000 operating hours, whichever milestone you reach first, ensuring peace of mind for your investment.
Extended Warranty: Benefit from optional extended coverage of up to 24 months, offering enhanced protection and assurance for your equipment.
Global Support: Experience unparalleled global support with our around-the-clock technical assistance and a seamless supply of spare parts, ensuring uninterrupted operations.
Training: Receive expert training tailored to your needs, available on-site or remotely, for both operation and maintenance, empowering your team with essential skills.
){kind=link}