Customization: | Available |
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Application: | Motor, Machinery, Agricultural Machinery, Industry |
Hardness: | Hardened Tooth Surface |
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The DCY Series Conveyor Reducer is an essential gearbox for conveyor systems, designed to efficiently convert high-speed motor rotation into low-speed, high-torque output. This reliable speed reducer plays a crucial role in ensuring the smooth and effective transportation of materials across various industries, including mining, metallurgy, chemical, building materials, ports, and logistics. It is a key component of belt conveyors, scraper conveyors, and other equipment.
Key Features
Efficient Transmission: Crafted from high-quality alloy steel and employing processes like carburizing, quenching, and finishing, our gears offer exceptional precision and rigidity. This results in high transmission efficiency, effectively minimizing energy loss for your conveyor systems.
Large Torque Output: The DCY Series features a well-designed gear configuration and transmission ratio that supports substantial output torque. This capability ensures that the conveyor meets heavy load demands without compromising performance.
Compact Structure: With a modular design, this gear reducer is compact and lightweight, making installation and maintenance straightforward, which is vital for industrial applications.
Smooth Operation: Optimized. This design minimizes vibration and noise, contributing to a better working environment while ensuring effective material handling.
Strong Durability: Our gears and gear shafts are treated through carburization and quenching, along with precision tooth grinding. This not only enhances their mechanical properties and wear resistance but also guarantees a long service life, essential for industrial gearbox applications.
Strong Adaptability: The DCY Series is flexible and adaptable, offering various models and transmission ratios to suit different conveyor types and working conditions, making it an ideal solution for diverse industrial needs.
Keywords: gearbox, gear reducer, servo motor, speed reducer, transmission, industrial gearbox, mining, belt conveyor, bevel gear, helical gear.
Performance Characteristics
Our exceptional products proudly boast a range of unparalleled performance characteristics that include an impressive high load-carrying capacity, remarkably low noise levels, compact size, and lightweight construction. Furthermore, they offer outstanding efficiency and an extended service life, ensuring reliable and enduring functionality across diverse applications.
Application
The reducer's input shaft is engineered to operate optimally at speeds up to 1500 r/min, ensuring robust performance across various applications.
With a gear circumference speed capped at 20 m/s, our gearbox maintains precision and reliability even under demanding conditions.
Engineered to thrive in ambient temperatures ranging from 40ºC to 45ºC, the gearbox requires lubrication pre-heating to +10ºC when operating below 0ºC, ensuring smooth starts and consistent performance.
DCY type retarder thermal power meter | |||||||||||||
Environmental condition |
Air velocity m/s |
160 | 180 | 200 | 224 | 250 | 280 | 315 | 355 | 400 | 450 | 500 | 560 |
PG1/KW | |||||||||||||
In a small workshop | ≥0.5 | 32 | 40 | 50 | 61 | 76 | 95 | 118 | 143 | 180 | 225 | 279 | 355 |
Medium and large workshops | ≥1.4 | 45 | 57 | 71 | 85 | 106 | 133 | 165 | 201 | 252 | 316 | 391 | 497 |
In the open air | ≥3.7 | 62 | 77 | 96 | 116 | 144 | 181 | 224 | 272 | 342 | 429 | 531 | 675 |
Established in 1958, Shanxi Pingyao Reducer Co., Ltd. stands as a beacon of innovation and quality in the realm of reducers and electric rollers. Our commitment to excellence is certified by ISO9001, ISO14001, OHSAS18001, and American API standards, alongside national coal mine safety marks. Proudly, our 'Xinkai' trademark is recognized as a China Famous Trademark, reflecting our stature as a leading enterprise in China and Shanxi Province.
We boast a robust system of quality control, product development, and technological innovation, backed by a rigorous testing and after-sales service network. Our investment in scientific research and development has yielded a diverse portfolio, including double arc herringbone gear reducers, ZDY, ZLY, ZSY hard tooth surface cylindrical gear reducers, DBY, DCY hard tooth surface conical cylindrical gear reducers, cycloidal pin wheel reducers, NGW planetary gear reducers, and JS mining high-power reducers, totaling over 3,000 specifications.
Our wide array of reducers supports major industries such as petroleum, metallurgy, chemical, building materials, lifting, and transportation, with a market presence spanning across China and extending to Europe, America, and Southeast Asia.
At the heart of our company lies a commitment to our business philosophy: to harness the collective wisdom of our employees and pursue customer satisfaction relentlessly. Our vision is to craft world-renowned products and achieve a globally respected brand, guided by core values of respect, tolerance, integrity, and rigor.
Our transformation into a production-oriented service industry is driven by our '133' medium and long-term strategic development plan. This involves executing comprehensive micro-manufacturing and micro-service strategies. Our market focus centers on three strategic product positions: substituting imported reducers, creating export-quality reducers, and offering differentiated products. Our three strategic objectives are to achieve industry-leading product quality, optimize company operations and management, and ensure employee satisfaction and pride.