Two Stage Gear Reducer for Reliable Steel Mill Operations and Mining

• Customization: Available
• Application: Motor, Machinery, Agricultural Machinery, Industry
• Hardness: Hardened Tooth Surface
• Model NO.: ZQ560
• Installation: Vertical Type
• Layout: Shunting
• Gear Shape: Bevel Gear
• Step: Double-Step
• Type: Gear Reducer
• Transport Package: Standard Export Packing and Wood
• Trademark: XIN KAI
• Origin: China
• HS Code: 84834020
• Production Capacity: 2000PCS/Year

Product Description

Product Description

Introducing the ZQ Series Reducer, a meticulously engineered cylindrical gear reducer from Shanxi Pingyao Reducer Co., Ltd. This exceptional piece of machinery is revered across industries such as hoisting, mining, and transportation for its unparalleled load-bearing capacity, remarkable stability, and enduring durability. Perfectly crafted to meet the demanding needs of these sectors, the ZQ series stands as a testament to engineering excellence, offering unmatched performance and reliability for diverse industrial applications.

Core features

1. High Load Capacity: Our Two Stage Gear Reducer boasts an advanced hard tooth surface gear design, built to endure and excel under substantial loads, ensuring robust performance in demanding environments.
2. High Transmission Efficiency: Experience unparalleled efficiency with our state-of-the-art gear design and precision machining, which work harmoniously to deliver maximum power transmission, minimizing energy loss.
3. Smooth Operation: Engineered for serenity, this gear reducer operates with low noise and minimal vibration, making it ideal for long-term, continuous operation without compromising on performance.
4. Compact Structure: Designed with a sleek and lightweight form, this gear reducer is not only easy to install but also simplifies maintenance, ensuring a hassle-free experience.
5. Strong Durability: Constructed from high-strength alloy steel, this gear reducer is built to last, showcasing impressive durability and resilience in even the harshest working conditions.

ZQ Series Reducer is a top-tier, high-performance cylindrical gear reducer, meticulously crafted for hoisting machinery and industrial equipment. Its robust hard-flanked gear design and premium high-strength alloy steel material provide exceptional load-bearing capacity and extended service life. This remarkable series stands out with its superior transmission efficiency, steady operation, and compactness, making it the preferred choice for overhead cranes, gantry cranes, conveying equipment, and mining machinery. Renowned for its high reliability and cost-effectiveness, ZQ Series Reducers have established themselves as the quintessential option for industrial equipment transmission systems.

Application

Packaging & Shipping

Packaging
Size	500 (L) * 500 (W) * 400 (D)
Weight	1.2T
Packaging Details	The normal package is wooden box(Size:L*W*H). If export to european countries,the wooden box will be fumigated.If container is too tigher,we will use pe film for packing or pack it according to customers special request.

Product Parameters

Shape and Installation Size: Designed with precision to ensure a perfect fit, our gear reducer boasts a shape and installation size that seamlessly integrates into any setup, enhancing ease of installation and minimizing downtime for your operations.

Model	Center  distance			Center high	Shape  size			Shaft size				L1		L2	L3	B4	H1	Installation  size							Hole count	Maximum Weight (kg)
	A	a1	az	Ho	L	B	H	High Speed Shaft		Low Speed Shaft								δ	C	C1	Hole distance		aperture
																					S1	S2	d		n
								B1		B2	B3
250	250	100	150	160-1	`	230	325	200		220	164.5	345		101	-	-	-	20	60	28	235	190	17		4	100
350	350	150	200	200-1	730	290	405	260		250	214	470		132	-	-	-	25	100	40	310	250	17		4	200
400	400	150	250	250-1	826	310	490	270		300	234	490		133	-	-	-	25	110	80	370	270	17		4	250
500	500	200	300	300-1.5	986	350	590	330		325	270	620		148	-	-	-	25	130	80	240	310	17		6	390
650	650	250	400	320-1.5	1278	470	700	430		430	342	830		183	495	318	95	35	160	85	215	410	25		8	880
750	750	300	450	320-1.5	1448	510	745	450		450	362	1020		207	620	362	130	35	155	55	275	450	25		8	1100
850	850	350	500	400-1.5	1632	580	875	510		525	403	1100		236	610	418	105	40	155	75	300	520	32		8	1500
1000	1000	400	600	400-1.5	1896	660	965	550		605	507	1350		257	870	478	200	40	200	100	350	590	32		8	2230

ZQ Shaft Size: Our gear reducer is equipped with a ZQ shaft that has been meticulously crafted for optimal performance. The size is specifically tailored to enhance torque and efficiency, ensuring that your machinery operates at peak capacity.

Model	High speed shaft							Low speed shaft
								Z							CA
	d1	d2	L1	L2	b1	t1	B1	d3	L3	L4	b2		t2	B2	mn		D	D1	D2	D3	L5	L6	E	B3	B4	B5
250	30	55	120	58	8	16	195	55	135	83	18	16	58.5	220	3	40	126	65	40	100	35	40	24.5	164	154.5	20
350	40	75	150	82	12	21.3	260	55	165	83	18	16	68.9	270	3	48	150	90	40	110	45	60	27	214	189.5	25
400	40	75	160	82	12	20.7	270	80	185	123	28	24	85	300	3	56	174	90	40	140	45	60	30	234	207.5	25
500	50	85	220	82	16	26.4	330	80	200	123	28	24	85	325	4	56	232	120	40	170	50	75	25	270	238.5	35
650	60	110	290	105	18	31.5	430	110	265	163	36	32	116.5	430	6	56	348	170	45	260	68	95	32	342	310	40
750	60	110	310	105	18	31.5	450	110	285	163	36	32	116.5	450	6	56	348	170	45	260	68	95	32	362	330	40
850	90	150	340	130	24	46.7	510	130	325	198	36	32	137.5	525	8	54	448	200	105	260	78	100	22	403	363	50
1000	90	150	380	130	24	46.7	550	150	365	240	40	36	158.5	605	10	48	500	200	90	320	98	126	45	507	442	60

Ratio: Experience the perfect balance of power and efficiency with our gear reducer's expertly calculated ratio. It is designed to deliver maximum productivity, making it an indispensable component in high-performance steel mills and mining operations.

ZQ Ratio
Transmission ratio code			1	2	3	4	5	6	7	8	9
Ratio			48.57	40.17	31.50	23.34	20.49	15.75	12.64	10.35	8.23
Gear	High speed		88	86	85	81	79	77	73	69	64
			11	13	14	18	20	22	26	30	35
	Low speed		85	85	83	83	83	81	81	81	81
			14	14	16	16	16	18	18	18	18

Company Profile

Shanxi Pingyao Reducer Co., LTD. (Shanxi Pingyao Reducer Factory) stands as a beacon of engineering excellence since its inception in 1958. Specializing in the research, development, manufacturing, and sales of a wide array of reducers and electric rollers, we have mastered the art of innovation and precision. Our commitment to quality and sustainability is reflected in our robust certifications, including the prestigious ISO9001 for quality systems, ISO14001 for environmental management, and OHSAS18001 for occupational health and safety. Furthermore, we proudly carry the American API Association product certification and the national mining products coal mine safety mark certification. Recognized as a top-tier enterprise in China and a meritorious entity in Shanxi Province, our esteemed 'Xinkai' trademark is honored as a China Famous Trademark, reinforcing our brand's prominence and trust.

Certifications

Our Advantages

Shanxi Pingyao Reducer Co., Ltd. stands as a beacon of excellence with its exceptional quality control, groundbreaking product development, and an unwavering commitment to technological innovation. Our robust testing systems ensure that every product meets the highest standards, while our exemplary after-sales service offers peace of mind. In a dedicated push to stay at the forefront of innovation, we have significantly ramped up our investment in scientific research, optimizing both resources and conditions for groundbreaking developments. Our flagship offerings include the double arc herringbone gear reducer, robust ZDY, ZLY, ZSY hard tooth surface cylindrical gear reducers, the versatile DBY, DCY hard tooth surface conical cylindrical gear reducers, the ingenious cycloidal pin wheel reducer, the dynamic NGW planetary gear reducer, and the formidable JS mining high-power reducer among others. Our expansive catalog boasts 20 series and more than 3,000 specifications of reducers and electric rollers.

Our diverse range of reducers is the backbone for industries spanning petroleum, metallurgy, chemical, building materials, and heavy lifting. They are pivotal in transportation, shipping, mining, and more, enhancing the efficiency and reliability of these sectors. Revered across the nation, our products cross borders, reaching clients in Europe, America, and Southeast Asia, bringing unparalleled performance worldwide.

At the heart of our enterprise is a business philosophy that harnesses the collective brilliance of our employees, striving for unmatched customer satisfaction. Our vision is ambitious: to craft China's finest products and cultivate a world-renowned brand. The Xinkai corporate culture is deeply rooted in values of respect, tolerance, integrity, and rigorous excellence.

Shanxi Pingyao Reducer Co., Ltd. is embracing a transformative journey, evolving from a production-centric company to a dynamic service-oriented powerhouse. We are diligently executing the '133' medium- and long-term development strategic plan. The singular '1' emphasizes a holistic approach to micro-manufacturing, micro-service, and strategic foresight. The first '3' zeroes in on market-leading strategic product positioning: replacing imported reducers, manufacturing for export, and pioneering differentiated products. The second '3' aims for transformative strategic objectives: achieving and sustaining industry-leading product quality, excelling in company operations and management, and nurturing an environment where employee pride and happiness are paramount, elevating us to a first-class enterprise.

After Sales Service

Standard Warranty: Our commitment to excellence extends well beyond your purchase. Enjoy peace of mind with a comprehensive warranty covering 12 months or 2,000 operating hours, whichever milestone you reach first. This ensures that your investment remains protected and continues to perform at its best.
Extended Warranty: For those seeking additional assurance, we offer optional extended coverage that extends up to a generous 24 months. This option provides further security and confidence in the enduring quality of your equipment.
Global Support: We are at your service around the clock! Our 24/7 technical assistance ensures that expert help is just a call away, while our robust supply chain guarantees the availability of spare parts, keeping your operations running smoothly and without interruption.
Training: Empower your workforce with our versatile training programs, available both on-site or remotely. These sessions focus on efficient operation and maintenance strategies, tailored to equip your team with the skills and knowledge needed to maximize productivity and ensure smooth, uninterrupted operations.