Optimized Motor Gearbox Durable Helical Gearbox for Industrial Use

Product Details
Customization: Available
Application: Motor
Function: Change Drive Torque, Speed Changing, Speed Reduction
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  • Optimized Motor Gearbox Durable Helical Gearbox for Industrial Use
  • Optimized Motor Gearbox Durable Helical Gearbox for Industrial Use
  • Optimized Motor Gearbox Durable Helical Gearbox for Industrial Use
  • Optimized Motor Gearbox Durable Helical Gearbox for Industrial Use
  • Optimized Motor Gearbox Durable Helical Gearbox for Industrial Use
  • Optimized Motor Gearbox Durable Helical Gearbox for Industrial Use
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  • Overview
  • Product Description
  • Product Parameters
  • Company Profile
  • Certifications
  • Our Advantages
  • After Sales Service
  • FAQ
Overview

Basic Info.

Model NO.
K37
Layout
Coaxial
Hardness
Hardened Tooth Surface
Installation
Horizontal Type
Step
Three-Step
Type
Cylindrical Gear Box
Transport Package
Standard Export Wood Packing
Specification
50*30*30cm
Trademark
Xinkai
Origin
China
HS Code
84834020
Production Capacity
5000 PCS/Year

Packaging & Delivery

Package Size
50.00cm * 80.00cm * 50.00cm
Package Gross Weight
30.000kg

Product Description

 
 
Product Description

The K series reducer, a masterpiece of engineering, is often referred to as a 'right-angle axis helical gear-bevel gear reducer'. Its standout feature lies in the strategic positioning of its shafts: the motor's input shaft and the reducer's output shaft form a perfect 90-degree angle, offering unparalleled adaptability and efficiency.

Key Features and Advantages

1. Right-angle output, redefining power direction: The K series' hallmark advantage is its ability to redirect power output by a seamless 90 degrees, thereby significantly enhancing the spatial efficiency of your equipment's structural arrangement.

2. Robust construction with exceptional load handling: Built with spiral bevel gears as the primary transmission, this design ensures a fortified structure that can effortlessly manage substantial radial and impact loads, guaranteeing dependable performance.

3. Versatile output configurations: Whether it's a solid shaft or a hollow shaft with locking or shrink disk, the output end is crafted for ultimate convenience, facilitating straightforward 'shaft-mounted' installation with working machinery like sprockets and pulleys.

4. Superior transmission efficiency: While its bevel gear transmission may present slightly lower efficiency compared to the pure helical gears (R series) at the same level, it maintains an impressive efficiency rate exceeding 94%, ensuring optimal performance.
Optimized Motor Gearbox Durable Helical Gearbox for Industrial Use

Main Application Scenarios

With its right-angle dynamics and sturdy design, the K series reducer emerges as the foremost choice for the following scenarios, offering unrivaled reliability and performance.
Optimized Motor Gearbox Durable Helical Gearbox for Industrial Use
1. Material transportation and automated logistics fields
Belt conveyor (driven roller): The reducer's hollow output shaft seamlessly mounts onto the conveyor's drive roller, boasting a sleek, space-saving build that eliminates the need for extra couplings and transmission parts, such as chains.
Plate chain conveyor/chain plate line: The conveyor's driving sprocket can be directly powered, enhancing operational smoothness and efficiency.
Scraper conveyor: Widely utilized in agriculture, food processing, and more, demonstrating versatile functionality.
Elevator: Perfectly suited for lifting materials vertically or at an incline, showcasing adaptability.

2. Agricultural machinery field
Harvester: Efficiently powers cutting, conveying, and other essential mechanisms, ensuring peak agricultural productivity.
Tractor supporting equipment: From rotary tillers to seeders, they require directional power changes and robust impact resistance to excel in field operations.

3. Engineering machinery and construction equipment
Concrete mixer: Drives the mixing tank with precision and reliability, ensuring consistency in construction tasks.
Road construction machinery: Integral in auxiliary drive mechanisms for road rollers and pavers, demonstrating unwavering dependability.
Mining machinery: Tailored to withstand harsh environments, delivering durable and robust drive solutions.

4. General industrial equipment
Mixing equipment: Ideal for scenarios where motors are positioned vertically and mixing shafts horizontally, or vice versa, showcasing flexibility.
Winches: Compact right-angle drives are indispensable for efficient wire rope winding, ensuring seamless operation.
Rubber and plastic machinery: Essential as auxiliary drives for extruders, calenders, and related machinery, enhancing overall production efficiency.
The gear shaft is crafted from high-strength bearing steel, meticulously processed to ensure The quenching process combined with precision machining, provides an exceptional load-bearing capacity,ensuring an impeccably smooth transmission.
Optimized Motor Gearbox Durable Helical Gearbox for Industrial Use
Our precision gears are meticulously crafted from premium 20CrMnTi low-carbon alloy steel, undergoing a sophisticated vacuum carburizing heat treatment to ensure consistent quality and minimal noise levels.

Optimized Motor Gearbox Durable Helical Gearbox for Industrial UseOuter Housing Process
1. Mechanical modeling using expert metal mold crafting
2. Precision casting within our optimized production line
3. Meticulous artificial aging treatment for durability
4. Advanced shot peening for enhanced surface quality
5. State-of-the-art machining operations in cutting-edge centers
6. Rigorous inspection utilizing advanced coordinate measuring machine technology

Gear Process
1. High-quality forging, laying the groundwork for robust gear craftsmanship
2. Precision normalizing for unmatched material uniformity
3. Expert rough turning to prepare for precision detailing
4. Finish turning, achieving peak smoothness and accuracy
5. Masterful gear hobbing for perfectly shaped teeth
6. Chamfering edges, enhancing safety and extending durability
7. Carburizing and quenching, achieving superior hardness (HRC58-62)
8. Shot peening, strengthening surface through meticulous treatment
9. Precision grinding of end faces and internal bores for flawless integration
10. Gear grinding, achieving perfection in alignment and smooth operation
11. Precision inspection for tooth profile, alignment, and pitch, adhering to Grade 6 standards
12. Keyway wire cutting, executed with precise expertise
13. Magnetic particle testing, ensuring structural integrity through thorough examination
14. Ultrasonic cleaning and rust prevention, safeguarding longevity and peak performance

Bearing Process
1. Forging, establishing a solid foundation for superior bearing capabilities
2. Normalizing to deliver reliable and consistent material properties
3. Precise rough turning and center hole drilling to define shape
4. Finish turning, perfecting the bearing's form
5. Gear hobbing, expertly crafting precise gear interactions
6. Keyway milling, ensuring flawless fit and functionality
7. Carburizing and quenching for exceptional hardness (HRC58-62)
8. Shot peening, enhancing surface strength and durability
9. Center hole correction for impeccable alignment
10. External grinding, creating a flawless surface finish
11. Gear grinding for ultimate precision and performance reliability
12. Detailed inspection of tooth profile, alignment, and pitch, maintaining Grade 6 standards
13. Rigorous magnetic particle testing to ensure structural integrity
14. Ultrasonic cleaning and rust prevention, maintaining peak condition and longevity
Optimized Motor Gearbox Durable Helical Gearbox for Industrial Use
 
Product Parameters
Input power rating and permissible torque
Size 37 47 57 67 77 87 97 107 127 157
Structure F FA FF FAF FAZ
Input power 0.1.8-3.0 0.18-3.0 0.18-5.5 0.18-5.5 0.37-11 0.75-22 1.1-30 2.2-45 7.5-90 11-200
Ratio 3.81-128.51 5.06-189.39 5.18-199.70 4.21-228.99 4.30-281.71 4.12-270.76 4.68-280.76 6.20-254.40 4.63-172.17 11.92-267.43
Permissible Torque 200 400 600 820 1500 3000 4300 7840 12000 18000
Gear unit weight
Size 37 47 57 67 77 87 97 107 127 157
Weight 13 17 34 55 90 150 260 402 700 950
The K Series reducer is a masterful solution for overcoming challenges associated with power steering and limited spatial constraints. It is exquisitely designed for applications that demand efficient power redirection and can effortlessly handle substantial loads directly on the output side. This makes it the quintessential choice for applications like driving rollers in diverse conveyor equipment, where it is recognized as the industry standard for excellence and reliability.


 
Company Profile

 

Since its inception in 1958, Shanxi Pingyao Reducer Co., Ltd., affectionately recognized as Shanxi Pingyao Reducer Factory, has been a trailblazer in the industrial sector. With a rich legacy in the realms of research, development, manufacturing, and sales, we have consistently positioned ourselves as masters in crafting an extensive array of reducers and electric rollers. Our unyielding dedication to superior quality and groundbreaking innovation is underscored by our distinguished certifications, including ISO 9001, reflecting our commitment to unmatched quality management, ISO 14001, showcasing our proactive approach to environmental stewardship, and OHSAS 18001, ensuring our unwavering adherence to occupational health and safety excellence. Our product line proudly bears the esteemed certifications from the American Association and the national mining products coal mine safety mark, exemplifying our steadfast commitment to unparalleled safety and reliability. As an eminent force in China's industrial domain and a vanguard of innovation within Shanxi Province, our 'Xinkai' trademark has earned the accolade of China Famous Trademark, serving as a luminous testament to our relentless pursuit of excellence and our indomitable pioneering spirit.

Certifications
Optimized Motor Gearbox Durable Helical Gearbox for Industrial Use
Optimized Motor Gearbox Durable Helical Gearbox for Industrial Use
Optimized Motor Gearbox Durable Helical Gearbox for Industrial Use
Our Advantages

At the esteemed Shanxi Pingyao Reducer Co., Ltd., we are unwaveringly dedicated to achieving the zenith of quality control, cutting-edge product innovation, and unmatched after-sales service, thereby fortifying our unique position in the industry. Our steadfast devotion to scientific research fuels the continuous evolution of our capabilities and resources. We take pride in crafting a diverse array of high-performance products, such as the avant-garde double arc herringbone gear reducer, the robust ZDY, ZLY, ZSY hard tooth surface cylindrical gear reducers, the exquisitely engineered DBY, DCY conical cylindrical gear reducers, the revolutionary cycloidal pin wheel reducers, the versatile NGW planetary gear reducers, and the formidable JS mining high-power reducer. Our expansive product catalog features over 20 series and an impressive 3,000+ specifications, expertly designed to cater to the varied requirements of multiple industries, particularly addressing the demanding needs for electric rollers.

Optimized Motor Gearbox Durable Helical Gearbox for Industrial Use
Optimized Motor Gearbox Durable Helical Gearbox for Industrial Use
Optimized Motor Gearbox Durable Helical Gearbox for Industrial Use
Optimized Motor Gearbox Durable Helical Gearbox for Industrial Use
Optimized Motor Gearbox Durable Helical Gearbox for Industrial Use



Our comprehensive range of reducers is meticulously engineered to address a vast array of industries, including petroleum, metallurgy, chemistry, building materials, lifting, transportation, shipping, and mining. Endorsed by top-tier enterprises, Shanxi Pingyao stands as a beacon of reliability and excellence. Our influence transcends domestic borders, strengthened by a strong international presence as we successfully export to Europe, America, Southeast Asia, and other global markets, cultivating a devoted global clientele of satisfied patrons.

Optimized Motor Gearbox Durable Helical Gearbox for Industrial Use
Optimized Motor Gearbox Durable Helical Gearbox for Industrial Use
Optimized Motor Gearbox Durable Helical Gearbox for Industrial Use


Guided by our profound business philosophy that harnesses collective wisdom to achieve ultimate customer satisfaction, Shanxi Pingyao Reducer Co., Ltd. is unwaveringly dedicated to crafting China's most distinguished products and establishing a globally renowned brand. Our core values-respect, tolerance, integrity, and rigor-are intricately woven into the Xinkai corporate culture, driving our relentless pursuit of excellence and innovation across all our endeavors.

Optimized Motor Gearbox Durable Helical Gearbox for Industrial Use
Optimized Motor Gearbox Durable Helical Gearbox for Industrial Use


Shanxi Pingyao is embarking on an inspiring transformative journey from a traditional production-centered entity to a service-oriented powerhouse, as meticulously outlined in our ambitious '133' medium- and long-term strategic plan. This visionary blueprint integrates comprehensive micro-manufacturing and service strategies, with a market strategy centered on three pivotal objectives: delivering superior quality domestic alternatives to imported reducers, producing export-ready reducers, and developing unique, differentiated products. Our strategic goals are clearly defined: to consistently uphold industry-leading product quality, to excel in operational efficiency, and to cultivate a workplace environment where employee pride and satisfaction reach unprecedented heights.

After Sales Service

Standard Warranty Coverage: Experience unparalleled peace of mind with our all-encompassing 12-month warranty, or until you reach a remarkable milestone of 2,000 operating hours, whichever arrives first. This ensures steadfast support and confidence in your operations.
Extended Warranty Opportunities: For those desiring further peace of mind, we proudly offer optional coverage extending up to an impressive 24 months. This provides additional reassurance, safeguarding your investment with steadfast commitment.
Unparalleled Global Support: Tap into our formidable global support network, featuring relentless, round-the-clock, 24/7 technical assistance. Benefit from our agile supply chain, ensuring the timely availability of essential spare parts, no matter where you are in the world.
Comprehensive Training: Empower your workforce through our versatile training solutions, accessible both on-site and remotely. These are meticulously crafted to elevate operational proficiency and enhance the maintenance skill sets necessary for optimal performance.

FAQ

 

Q: What's the lead time for orders?
A: Standard models ship in 30-40 days.
Q: Do you provide after-sales service overseas?
A: Yes, we have partnered service centers in key regions.
 
Q: Can I request a customized bucket size?
A: Absolutely! We offer tailored attachments.
 
Q: What documents do you provide for export?
A: Full export package (Commercial Invoice, Packing List, Bill of Lading, COC, etc.).
 
Q: How do I place an order?
A: Contact us via email/phone for a quote, and confirm with a PI.
 
 
 
 
 

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