Dcy Helical Gearbox Customised 2-Step / 3-Step Heavy Duty Speed Reducer for Harsh Mining Conveyor Transmission

Product Details
Customization: Available
Application: Motor, Machinery, Agricultural Machinery, Industry
Hardness: Hardened Tooth Surface
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  • Dcy Helical Gearbox Customised 2-Step / 3-Step Heavy Duty Speed Reducer for Harsh Mining Conveyor Transmission
  • Dcy Helical Gearbox Customised 2-Step / 3-Step Heavy Duty Speed Reducer for Harsh Mining Conveyor Transmission
  • Dcy Helical Gearbox Customised 2-Step / 3-Step Heavy Duty Speed Reducer for Harsh Mining Conveyor Transmission
  • Dcy Helical Gearbox Customised 2-Step / 3-Step Heavy Duty Speed Reducer for Harsh Mining Conveyor Transmission
  • Dcy Helical Gearbox Customised 2-Step / 3-Step Heavy Duty Speed Reducer for Harsh Mining Conveyor Transmission
  • Dcy Helical Gearbox Customised 2-Step / 3-Step Heavy Duty Speed Reducer for Harsh Mining Conveyor Transmission
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  • Overview
  • Product Description
  • Installation Instructions
  • Company Profile
Overview

Basic Info.

Model NO.
DCY160-35.5
Installation
Vertical Type
Layout
Coaxial
Gear Shape
Bevel Gear
Step
Three-Step
Type
Gear Reducer
Customization or Not
Yes
Material
Low Carbon Alloy Steel/Customization
Gear Ratio
Customisation
Functional Use
Industrial Gear Reducer
Transport Package
Standard Export Packing and Wood
Trademark
XINKAI
Origin
Pingyao
HS Code
84834020

Packaging & Delivery

Package Size
80.00cm * 120.00cm * 120.00cm
Package Gross Weight
500.000kg

Product Description

Product Description

The DCY Series Conveyor Reducer is an essential gearbox for conveyor systems, designed to efficiently convert high-speed motor rotation into low-speed, high-torque output. This reliable speed reducer plays a crucial role in ensuring the smooth and effective transportation of materials across various industries, including mining, metallurgy, chemical, building materials, ports, and logistics. It is a key component of belt conveyors, scraper conveyors, and other equipment.

Key Features
Efficient Transmission: Crafted from high-quality alloy steel and employing processes like carburizing, quenching, and finishing, our gears offer exceptional precision and rigidity. This results in high transmission efficiency, effectively minimizing energy loss for your conveyor systems.

Large Torque Output: The DCY Series features a well-designed gear configuration and transmission ratio that supports substantial output torque. This capability ensures that the conveyor meets heavy load demands without compromising performance.

Compact Structure: With a modular design, this gear reducer is compact and lightweight, making installation and maintenance straightforward, which is vital for industrial applications.

Smooth Operation: Optimized. This design minimizes vibration and noise, contributing to a better working environment while ensuring effective material handling.

Strong Durability: Our gears and gear shafts are treated through carburization and quenching, along with precision tooth grinding. This not only enhances their mechanical properties and wear resistance but also guarantees a long service life, essential for industrial gearbox applications.

Strong Adaptability: The DCY Series is flexible and adaptable, offering various models and transmission ratios to suit different conveyor types and working conditions, making it an ideal solution for diverse industrial needs.

Keywords: gearbox, gear reducer, servo motor, speed reducer, transmission, industrial gearbox, mining, belt conveyor, bevel gear, helical gear.

Performance Characteristics
Our exceptional products proudly boast a range of unparalleled performance characteristics that include an impressive high load-carrying capacity, remarkably low noise levels, compact size, and lightweight construction. Furthermore, they offer outstanding efficiency and an extended service life, ensuring reliable and enduring functionality across diverse applications.
Application:
The reducer's input shaft is engineered to operate at a maximum speed of 1500 r/min, ensuring optimal performance and reliability under demanding conditions.
The gear circumference speed is expertly limited to a maximum of 20 m/s, promoting safe and stable operation across all applications.
Designed to excel in varying ambient conditions, the working temperature ranges from 40 to 45ºC. In environments where the temperature falls below 0ºC, it is essential to preheat the lubricating oil to +10ºC before starting, ensuring smooth and efficient operation.

Installation Instructions
DCY type retarder thermal power meter
Environmental
condition
Air velocity
m/s
160 180 200 224 250 280 315 355 400 450 500 560
PG1/KW
In a small workshop ≥0.5 32 40 50 61 76 95 118 143 180 225 279 355
Medium and large workshops ≥1.4 45 57 71 85 106 133 165 201 252 316 391 497
In the open air ≥3.7 62 77 96 116 144 181 224 272 342 429 531 675
Note: The thermal power PG2 configuration of the reducer can be precisely customized with a cooling tube as per the specific needs.
Company Profile

Founded in 1958, Shanxi Pingyao Reducer Co., LTD. (also known as Shanxi Pingyao Reducer Factory) has been at the forefront of innovation, specializing in the R&D, manufacturing, and sales of a wide range of reducers and electric rollers. With prestigious certifications like IS09001, IS014001, OHSAS18001, American API Association product certification, and the national mining products coal mine safety mark certification, our company is hailed as an excellent enterprise in China and a meritorious entity in Shanxi Province. Our 'Xinkai' brand proudly holds the title of a China Famous Trademark.

Dcy Helical Gearbox Customised 2-Step / 3-Step Heavy Duty Speed Reducer for Harsh Mining Conveyor Transmission
Dcy Helical Gearbox Customised 2-Step / 3-Step Heavy Duty Speed Reducer for Harsh Mining Conveyor Transmission
Dcy Helical Gearbox Customised 2-Step / 3-Step Heavy Duty Speed Reducer for Harsh Mining Conveyor Transmission



Our company boasts a robust quality control system, innovative product development, cutting-edge technological advancements, and rigorous testing mechanisms. Supported by a comprehensive after-sales service organization, we've substantially invested in scientific research to refine conditions and methodologies. Our extensive product line includes double arc herringbone gear reducers, ZDY, ZLY, ZSY hard tooth surface cylindrical gear reducers, DBY, DCY hard tooth surface conical cylindrical gear reducers, cycloidal pin wheel reducers, NGW planetary gear reducers, JS mining high-power reducers, among 20 series and over 3,000 specifications of various reducers and electric rollers.

Dcy Helical Gearbox Customised 2-Step / 3-Step Heavy Duty Speed Reducer for Harsh Mining Conveyor Transmission
Dcy Helical Gearbox Customised 2-Step / 3-Step Heavy Duty Speed Reducer for Harsh Mining Conveyor Transmission



Our diverse range of reducers serves as a crucial component in major sectors including petroleum, metallurgy, chemical, building materials, lifting, transportation, shipping, and mining. With a market presence spanning the entire nation, our products are also exported to Europe, America, and Southeast Asia, reinforcing our global footprint.

Dcy Helical Gearbox Customised 2-Step / 3-Step Heavy Duty Speed Reducer for Harsh Mining Conveyor Transmission
Dcy Helical Gearbox Customised 2-Step / 3-Step Heavy Duty Speed Reducer for Harsh Mining Conveyor Transmission
Dcy Helical Gearbox Customised 2-Step / 3-Step Heavy Duty Speed Reducer for Harsh Mining Conveyor Transmission



Rooted in a philosophy that emphasizes 'gathering employee wisdom and pursuing customer satisfaction,' our company is steadfastly committed to its vision of 'creating China's first-class products, crafting a world-renowned brand.' Our core values-respect, tolerance, integrity, and rigor-drive the Xinkai corporate culture towards excellence.

Dcy Helical Gearbox Customised 2-Step / 3-Step Heavy Duty Speed Reducer for Harsh Mining Conveyor Transmission
Dcy Helical Gearbox Customised 2-Step / 3-Step Heavy Duty Speed Reducer for Harsh Mining Conveyor Transmission



In our transformative journey from a production-focused entity to a dynamic production-oriented service industry, we are executing the '133' medium and long-term development strategic plan. The '1' signifies comprehensive micro-manufacturing and micro-service strategic planning. The initial '3' involves three pivotal market strategic focuses: replacing imported reducers, manufacturing export reducers, and differentiating products. The subsequent '3' aims to achieve these strategic aspirations: excel in product quality on an industry-leading level, elevate operational management to unparalleled standards, and foster a profound sense of pride and happiness among employees.



 

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