Customization: | Available |
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Application: | Motor, Machinery, Agricultural Machinery, Industry |
Hardness: | Hardened Tooth Surface |
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The DCY Series Conveyor Reducer is a crucial gearbox for conveyor systems, specifically designed to efficiently convert high-speed motor rotation into low-speed, high-torque output. This reliable speed reducer plays a crucial role in ensuring the smooth and effective transportation of materials across various industries, including mining, metallurgy, chemical, building materials, ports, and logistics. It is a key component of belt conveyors, scraper conveyors, and other equipment.
Key Features
Efficient Transmission: Crafted from high-quality alloy steel and employing processes like carburizing, quenching, and finishing, our gears offer exceptional precision and rigidity. This results in high transmission efficiency, effectively minimizing energy loss for your conveyor systems.
Large Torque Output: The DCY Series features a well-designed gear configuration and transmission ratio that supports substantial output torque. This capability ensures that the conveyor meets heavy load demands without compromising performance.
Compact Structure: With a modular design, this gear reducer is compact and lightweight, making installation and maintenance straightforward, which is vital for industrial applications.
Smooth Operation: Optimized. This design minimizes vibration and noise, contributing to a better working environment while ensuring effective material handling.
Strong Durability: Our gears and gear shafts are treated through carburization and quenching, along with precision tooth grinding. This not only enhances their mechanical properties and wear resistance but also ensures a long service life, which is essential for industrial gearbox applications.
Strong Adaptability: The DCY Series is flexible and adaptable, offering various models and transmission ratios to suit different conveyor types and working conditions, making it an ideal solution for diverse industrial needs.
Keywords: gearbox, gear reducer, servo motor, speed reducer, transmission, industrial gearbox, mining, belt conveyor, bevel gear, helical gear.
Performance Characteristics
Our exceptional products proudly boast a range of unparalleled performance characteristics that include an impressive high load-carrying capacity, remarkably low noise levels, compact size, and lightweight construction. Furthermore, they offer outstanding efficiency and an extended service life, ensuring reliable and enduring functionality across diverse applications.
Application
The reducer's input shaft is engineered to operate at a maximum speed not exceeding 1500rpm, ensuring dependable performance and efficiency.
The gear circumference speed is finely tuned to be no greater than 20m/s, providing a perfect balance between speed and safety.
The working environment temperature for this sophisticated equipment ranges from 40-45ºC. Should the ambient temperature drop below 0ºC, it is crucial to preheat the lubricating oil to +10ºC to guarantee smooth start-up and efficient operation.
DCY type retarder thermal power meter | |||||||||||||
Environmental condition |
Air velocity m/s |
160 | 180 | 200 | 224 | 250 | 280 | 315 | 355 | 400 | 450 | 500 | 560 |
PG1/KW | |||||||||||||
In a small workshop | ≥0.5 | 32 | 40 | 50 | 61 | 76 | 95 | 118 | 143 | 180 | 225 | 279 | 355 |
Medium and large workshops | ≥1.4 | 45 | 57 | 71 | 85 | 106 | 133 | 165 | 201 | 252 | 316 | 391 | 497 |
In the open air | ≥3.7 | 62 | 77 | 96 | 116 | 144 | 181 | 224 | 272 | 342 | 429 | 531 | 675 |
Established in 1958, Shanxi Pingyao Reducer Co., LTD. (Shanxi Pingyao Reducer Factory) stands as a beacon of excellence in the field of R&D, manufacturing, and sales of various reducers and electric rollers. Our company proudly holds the prestigious certifications of IS09001 for quality systems, IS014001 for environmental systems, and OHSAS 18001 for occupational health and safety systems, alongside the American API Association product certification and the national mining products coal mine safety mark certification. Celebrated as an outstanding enterprise in China and a recognized meritorious enterprise in Shanxi Province, our 'Xinkai' trademark has been honored with the title of China Famous Trademark.
Our company excels with comprehensive quality control, innovative product development, and a rigorous technological innovation system, accompanied by a stringent testing and product after-sales service organization. In recent years, we've boldly expanded our investment in scientific research, optimizing both the conditions and methodologies of research endeavors. Our main product line features a diverse range of 20 series, including the double arc herringbone gear reducer, ZDY, ZLY, ZSY hard tooth surface cylindrical gear reducer, DBY, DCY hard tooth surface conical cylindrical gear reducer, cycloidal pin wheel reducer, NGW planetary gear reducer, JS mining high-power reducer, and over 3,000 different specifications of reducers and electric rollers.
The comprehensive array of reducers produced by our company is widely embraced by major enterprises in sectors like petroleum, metallurgy, chemical, building materials, lifting, transportation, shipping, and mining, enhancing their products. Our market presence is nationwide, with an expanding footprint in international markets such as Europe, America, and Southeast Asia.
Our company is driven by a business philosophy of 'gather the wisdom of employees, the pursuit of customer satisfaction,' aspiring to 'create China's first-class products, create a world-famous brand.' Our core values of 'respect, tolerance, integrity, and rigorous' are deeply embedded in the Xinkai corporate culture, guiding us towards our vision.
As part of our transformative journey from a production-oriented enterprise to a production-oriented service industry, we are passionately implementing and realizing the '133' medium and long-term development strategic plan. Our '1' is the execution of comprehensive micro-manufacturing and micro-service strategic planning. The first '3' focuses on three strategic product positions: First, replacing imported reducers; Second, manufacturing export reducers; Third, offering differentiated products. The second '3' defines three strategic goals: Firstly, fundamentally achieving and maintaining industry-first product quality levels; Secondly, reaching first-class operational and management standards; Thirdly, fostering a first-class environment that elevates employee pride and happiness.