| Customization: | Available |
|---|---|
| Application: | Motor, Machinery, Agricultural Machinery, Industry |
| Hardness: | Hardened Tooth Surface |
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The DCY Series Conveyor Reducer is a crucial gearbox for conveyor systems, specifically designed to efficiently convert high-speed motor rotation into low-speed, high-torque output. This reliable speed reducer plays a crucial role in ensuring the smooth and effective transportation of materials across various industries, including mining, metallurgy, chemical, building materials, ports, and logistics. It is a key component of belt conveyors, scraper conveyors, and other equipment.
Key Features
Efficient Transmission: Crafted from high-quality alloy steel and employing processes like carburizing, quenching, and finishing, our gears offer exceptional precision and rigidity. This results in high transmission efficiency, effectively minimizing energy loss for your conveyor systems.
Large Torque Output: The DCY Series features a well-designed gear configuration and transmission ratio that supports substantial output torque. This capability ensures that the conveyor meets heavy load demands without compromising performance.
Compact Structure: With a modular design, this gear reducer is compact and lightweight, making installation and maintenance straightforward, which is vital for industrial applications.
Smooth Operation: Optimized. This design minimizes vibration and noise, contributing to a better working environment while ensuring effective material handling.
Strong Durability: Our gears and gear shafts are treated through carburization and quenching, along with precision tooth grinding. This not only enhances their mechanical properties and wear resistance but also ensures a long service life, which is essential for industrial gearbox applications.
Strong Adaptability: The DCY Series is flexible and adaptable, offering various models and transmission ratios to suit different conveyor types and working conditions, making it an ideal solution for diverse industrial needs.
Keywords: gearbox, gear reducer, servo motor, speed reducer, transmission, industrial gearbox, mining, belt conveyor, bevel gear, helical gear.
Performance Characteristics
Our exceptional products proudly boast a range of unparalleled performance characteristics that include an impressive high load-carrying capacity, remarkably low noise levels, compact size, and lightweight construction. Furthermore, they offer outstanding efficiency and an extended service life, ensuring reliable and enduring functionality across diverse applications.
Application
The sophisticated design of the reducer allows for a maximum input shaft speed of up to 1500rpm, positioning it as an optimal choice for high-demand applications.
The gear circumference speed is designed not to exceed 20m/s, guaranteeing smooth and reliable operations even at elevated speeds.
Our reducers are constructed to perform optimally within a working environment temperature range of 40-45ºC. For conditions where ambient temperature dips below 0ºC, it is essential to preheat the lubricating oil to a minimum of +10ºC to ensure seamless starting and operation.
| DCY type retarder thermal power meter | |||||||||||||
| Environmental condition |
Air velocity m/s |
160 | 180 | 200 | 224 | 250 | 280 | 315 | 355 | 400 | 450 | 500 | 560 |
| PG1/KW | |||||||||||||
| In a small workshop | ≥0.5 | 32 | 40 | 50 | 61 | 76 | 95 | 118 | 143 | 180 | 225 | 279 | 355 |
| Medium and large workshops | ≥1.4 | 45 | 57 | 71 | 85 | 106 | 133 | 165 | 201 | 252 | 316 | 391 | 497 |
| In the open air | ≥3.7 | 62 | 77 | 96 | 116 | 144 | 181 | 224 | 272 | 342 | 429 | 531 | 675 |
Established in 1958, Shanxi Pingyao Reducer Co., LTD. (also known as Shanxi Pingyao Reducer Factory) has distinguished itself in the R&D, manufacturing, and sale of an extensive range of reducers and electric rollers. The company proudly holds certifications in ISO9001 for quality systems, ISO14001 for environmental systems, OHSAS18001 for occupational health and safety, along with American API and national mining product certifications. Recognized as an exemplary enterprise in China and a meritorious entity in Shanxi Province, our 'Xinkai' trademark is celebrated as a China Famous Trademark.
Our company is a beacon of excellence with a comprehensive quality control, product development, and technological innovation system. We maintain a rigorous testing protocol and a robust after-sales service organization. With significant recent investments in scientific research, we've optimized our research conditions and methods. Our product lineup includes double arc herringbone gear reducers, ZDY, ZLY, ZSY hard tooth surface cylindrical gear reducers, DBY, DCY hard tooth surface conical cylindrical gear reducers, cycloidal pin wheel reducers, NGW planetary gear reducers, JS mining high-power reducers, and numerous other series, exceeding 3,000 specifications of reducers and electric rollers.
Our diverse array of reducers finds extensive application across major industries, including petroleum, metallurgy, chemical, building materials, lifting, transportation, shipping, mining, and more. Our products are integral to these sectors, serving enterprises domestically across China and internationally, with exports reaching Europe, America, Southeast Asia, and beyond.
At our core, Shanxi Pingyao Reducer Co., Ltd. champions a business philosophy centered on 'gathering the wisdom of employees and ensuring customer satisfaction.' Our vision articulates the ambition to 'create China's first-class products and establish a world-renowned brand,' underpinned by our core values of 'respect, tolerance, integrity, and rigor' which define the Xinkai corporate culture.
Our company is undergoing a dynamic transformation from a production-centric model to a production-oriented service industry, guided by the comprehensive '133' medium and long-term development strategic plan. The '1' signifies the implementation of a holistic micro-manufacturing and micro-service strategic plan. The initial '3' focuses on our market strategy for three key product areas: first, to replace imported reducers; second, to manufacture reducers for export; and third, to develop differentiated products. The subsequent '3' outlines our strategic objectives: firstly, to consistently achieve and maintain first-class product quality within the industry; secondly, to elevate our company's operational and management standards to a first-class level; and thirdly, to foster an environment where employee pride and satisfaction are unparalleled.
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