Customization: | Available |
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Application: | Motor, Machinery, Agricultural Machinery, Industry |
Hardness: | Hardened Tooth Surface |
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The DCY Series Conveyor Reducer is an essential gearbox for conveyor systems, designed to efficiently convert high-speed motor rotation into low-speed, high-torque output. This reliable speed reducer plays a crucial role in ensuring the smooth and effective transportation of materials across various industries, including mining, metallurgy, chemical, building materials, ports, and logistics. It is a key component of belt conveyors, scraper conveyors, and other equipment.
Key Features
Efficient Transmission: Crafted from high-quality alloy steel and employing processes like carburizing, quenching, and finishing, our gears offer exceptional precision and rigidity. This results in high transmission efficiency, effectively minimizing energy loss for your conveyor systems.
Large Torque Output: The DCY Series features a well-designed gear configuration and transmission ratio that supports substantial output torque. This capability ensures that the conveyor meets heavy load demands without compromising performance.
Compact Structure: With a modular design, this gear reducer is compact and lightweight, making installation and maintenance straightforward, which is vital for industrial applications.
Smooth Operation: Optimized. This design minimizes vibration and noise, contributing to a better working environment while ensuring effective material handling.
Strong Durability: Our gears and gear shafts are treated through carburization and quenching, along with precision tooth grinding. This not only enhances their mechanical properties and wear resistance but also guarantees a long service life, essential for industrial gearbox applications.
Strong Adaptability: The DCY Series is flexible and adaptable, offering various models and transmission ratios to suit different conveyor types and working conditions, making it an ideal solution for diverse industrial needs.
Keywords: gearbox, gear reducer, servo motor, speed reducer, transmission, industrial gearbox, mining, belt conveyor, bevel gear, helical gear.
Performance Characteristics
Our exceptional products proudly boast a range of unparalleled performance characteristics that include an impressive high load-carrying capacity, remarkably low noise levels, compact size, and lightweight construction. Furthermore, they offer outstanding efficiency and an extended service life, ensuring reliable and enduring functionality across diverse applications.
Application
The reducer's input shaft is engineered to operate at a maximum speed of 1500 r/min, ensuring optimal performance and reliability under demanding conditions.
The gear circumference speed is expertly limited to a maximum of 20 m/s, promoting safe and stable operation across all applications.
Designed to excel in varying ambient conditions, the working temperature ranges from 40 to 45ºC. In environments where the temperature falls below 0ºC, it is essential to preheat the lubricating oil to +10ºC before starting, ensuring smooth and efficient operation.
DCY type retarder thermal power meter | |||||||||||||
Environmental condition |
Air velocity m/s |
160 | 180 | 200 | 224 | 250 | 280 | 315 | 355 | 400 | 450 | 500 | 560 |
PG1/KW | |||||||||||||
In a small workshop | ≥0.5 | 32 | 40 | 50 | 61 | 76 | 95 | 118 | 143 | 180 | 225 | 279 | 355 |
Medium and large workshops | ≥1.4 | 45 | 57 | 71 | 85 | 106 | 133 | 165 | 201 | 252 | 316 | 391 | 497 |
In the open air | ≥3.7 | 62 | 77 | 96 | 116 | 144 | 181 | 224 | 272 | 342 | 429 | 531 | 675 |
Shanxi Pingyao Reducer Co., Ltd., originally Shanxi Pingyao Reducer Factory, has a rich heritage dating back to 1958. Renowned for its specialization in the R&D, manufacturing, and sales of a diverse range of reducers and electric rollers, the company holds multiple prestigious certifications, including ISO9001, ISO14001, OHSAS18001, API Association product certification, and the national mining products coal mine safety mark certification. As an acclaimed enterprise in China and Shanxi Province, our 'Xinkai' trademark is a proud China Famous Trademark titleholder.
Our company stands out with a comprehensive quality control system, innovative product development, and a robust technological innovation framework. Meticulous testing protocols and a dedicated after-sales service organization ensure top-notch performance and customer satisfaction. We continue to expand our horizons through scientific research investments, optimizing conditions and methodologies. Our product lineup encompasses an impressive array of 20 series, including double arc herringbone gear reducers, ZDY, ZLY, ZSY hard tooth surface cylindrical gear reducers, DBY, DCY hard tooth surface conical cylindrical gear reducers, cycloidal pin wheel reducers, NGW planetary gear reducers, JS mining high-power reducers, and more, with over 3,000 specifications available.
Our diverse range of reducers serves pivotal roles across major industries including petroleum, metallurgy, chemical processing, building materials, lifting, transportation, shipping, and mining. Our products support a vast market, spanning the entirety of China and extending to Europe, America, Southeast Asia, and other global regions.
Our corporate culture thrives on the philosophy of 'gathering the wisdom of employees to pursue customer satisfaction.' We aspire to create China's first-class products and elevate the 'Xinkai' brand to global prominence. Our core values of 'respect, tolerance, integrity, and rigorousness' underpin our mission to achieve excellence at every level.
Our evolutionary journey from a production-focused entity to a dynamic production-oriented service industry involves the implementation and completion of the ambitious '133' medium and long-term development strategic plan. The '1' signifies our holistic strategy for micro manufacturing and micro service. The first '3' highlights our strategic focus on three product areas: importing replacement reducers, manufacturing export reducers, and developing differentiated products. The second '3' outlines our strategic objectives: achieving industry-leading product quality, optimizing company operations and management, and fostering a culture of pride and happiness among our employees.