Customization: | Available |
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Application: | Motor, Machinery, Marine, Agricultural Machinery, Industry |
Hardness: | Hardened Tooth Surface |
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The DCY Series Conveyor Reducer is a crucial gearbox for conveyor systems, specifically designed to convert high-speed motor rotation into low-speed, high-torque output efficiently. This reliable speed reducer plays an essential role in ensuring the smooth and efficient transportation of materials across various industries, including mining, metallurgy, chemicals, building materials, ports, and logistics. It is a key component of belt conveyors, scraper conveyors, and other equipment.
Key Features
Efficient Transmission: Crafted from high-quality alloy steel and utilizing processes such as carburizing, quenching, and finishing, our gears provide exceptional precision and rigidity. This results in high transmission efficiency, effectively minimizing energy loss for your conveyor systems.
Large Torque Output: The DCY Series features a well-designed gear configuration and transmission ratio that supports substantial output torque. This capability ensures that the conveyor meets heavy load demands without compromising performance.
Compact Structure: With a modular design, this gear reducer is compact and lightweight, making installation and maintenance straightforward, which is vital for industrial applications.
Smooth Operation: Optimized. This design minimizes vibration and noise, contributing to a better working environment while ensuring effective material handling.
Strong Durability: Our gears and gear shafts are treated through carburization and quenching, along with precision tooth grinding. This not only enhances their mechanical properties and wear resistance but also ensures a long service life, which is essential for industrial gearbox applications.
Strong Adaptability: The DCY Series is flexible and adaptable, offering various models and transmission ratios to suit different conveyor types and working conditions, making it an ideal solution for diverse industrial needs.
Keywords: gearbox, gear reducer, servo motor, speed reducer, transmission, industrial gearbox, mining, belt conveyor, bevel gear, helical gear.
Performance Characteristics
Our exceptional products proudly boast a range of unparalleled performance characteristics that include an impressive high load-carrying capacity, remarkably low noise levels, compact size, and lightweight construction. Furthermore, they offer outstanding efficiency and an extended service life, ensuring reliable and enduring functionality across diverse applications.
Application
Engineered for excellence, the reducer's input shaft speed should remain at a maximum of 1500 revolutions per minute.
The gearbox is designed for optimal performance with a gear circumference speed not surpassing 20 meters per second.
This resilient gearbox thrives in challenging environments, efficiently operating within a temperature range of 40 to 45ºC. When conditions drop below 0ºC, preheat the lubricating oil to +10ºC for optimal startup.
DCY type retarder thermal power meter | |||||||||||||
Environmental condition |
Air velocity m/s |
160 | 180 | 200 | 224 | 250 | 280 | 315 | 355 | 400 | 450 | 500 | 560 |
PG1/KW | |||||||||||||
In a small workshop | ≥0.5 | 32 | 40 | 50 | 61 | 76 | 95 | 118 | 143 | 180 | 225 | 279 | 355 |
Medium and large workshops | ≥1.4 | 45 | 57 | 71 | 85 | 106 | 133 | 165 | 201 | 252 | 316 | 391 | 497 |
In the open air | ≥3.7 | 62 | 77 | 96 | 116 | 144 | 181 | 224 | 272 | 342 | 429 | 531 | 675 |
Founded in 1958, Shanxi Pingyao Reducer Co., Ltd., also known as Shanxi Pingyao Reducer Factory, is a vanguard in R&D, manufacturing, and sales of reducers and electric rollers. The company proudly holds certifications like IS09001 for quality, IS014001 for environmental stewardship, and OHSAS 18001 for occupational health and safety. Prestigiously certified by the American API Association and recognized with the national mining products coal mine safety mark, the company is a beacon of excellence in China and Shanxi Province. The 'Xinkai' trademark stands distinguished as a China Famous Trademark, underscoring our legacy of quality.
Our firm is driven by a robust system for quality control, product innovation, and meticulous testing, complemented by a dedicated after-sales service framework. With a focus on scientific advancement, we've bolstered research investments and refined innovation mediums. We offer an extensive catalog, including double arc herringbone gears, ZDY, ZLY, ZSY hard tooth cylindrical reducers, DBY, DCY hard tooth conical cylindrical reducers, cycloidal pin wheel reducers, NGW planetary reducers, JS mining high-power reducers, and more. Our vast selection spans over 20 series and 3,000 specifications, assuring the perfect fit for every requirement.
Our reducers are indispensable to leading enterprises in petroleum, metallurgy, chemicals, construction, logistics, shipping, and mining. They are cherished domestically and globally, exported to European, American, and Southeast Asian markets.
Our corporate ethos is encapsulated in the motto: 'Harness employee brilliance, pursue customer satisfaction.' Our vision is to craft premier Chinese products and establish a world-renowned brand, underpinned by core values of respect, tolerance, integrity, and rigor, which define the Xinkai corporate culture.
Evolving into a production-oriented service industry, our company is enacting the '133' medium and long-term development strategic plan. The '1' signifies comprehensive micro-manufacturing and micro-service strategies. The first '3' defines our market focus: first, replacing imported reducers; second, creating export reducers; third, offering differentiated products. The second '3' entails achieving strategic goals: firstly, maintaining industry-leading product quality; secondly, excelling in company operations and management; thirdly, ensuring employee pride and satisfaction at a first-class level.